• Title/Summary/Keyword: Arc zone

Search Result 294, Processing Time 0.03 seconds

An Experimental Study on the Arc Stability Improvement of Underwater Wet Welding with Flux Ingredients (피복성분에 의한 수중용접봉의 아크 안정성 개선에 관한 실험연구)

  • 김복인;노창석;정교헌;김민남
    • Journal of Ocean Engineering and Technology
    • /
    • v.15 no.4
    • /
    • pp.73-79
    • /
    • 2001
  • Underwater wet bead-on-plate welds were experimentally performed on 11mm thick SS400 steel plate as base metal by using six different types of flux coated electrodes of 3.2mm diameter. Two kinds of different flux coated wet arc electrodes (UW-1, UW-2) were individually designed flux materials, three kinds of the electrodes (E4301, E4311, E4313) were terrestrial electrodes and the another one (TN20) was an imported underwater wet welding electrode. As results, the individually designed flux coated underwater electrode, UW-2 and TN20 had a good starting and the excellent arc stability compared with other electrodes. No significant difference of bead appearance could be detected, but the slag detachability of TN20 electrodes was relatively undesirable. By rapid cooling rate, the hardness value and the portion of martensite of HAZ were increased, but it was considerably maintain stable for TN20 and UW-2 electrodes. The individually designed flux coated electrode, UW-2 could be used in practice for underwater bead welds.

  • PDF

A Study on the Mechanical Properties of Underwater Wet Arc Welds using the SM41 (선체용 압연강판에 대한 습식 수중 아크용접부의 기계적 특성에 관한 연구)

  • Kim, C.G.;Kwak, H.W.;Kim, M.N.
    • Journal of Power System Engineering
    • /
    • v.12 no.2
    • /
    • pp.48-54
    • /
    • 2008
  • Underwater wet arc welds of rolled steel plate (SM41) where studied welding and mechanical properties macro and narrow than that of the other things. Tensile strength of UWEB obtained to 521.5 MPa and of USBL was 524.1 MPa, but the highest elongation value was 4.68 %(UWEB). Bending strength(1166.6 MPa) of USBL is the largest and of UWEB in 1047 MPa, But deflection(22.73 mm) of UWEB in large than that of USBL(22.63 mm). Impact value(144.36 $J/cm^2$) of JPUW is the largest and of UWEB(140 $J/cm^2$) come after.

  • PDF

Theoretical Temperature Analysis for 88316 Piping Weld (SS316강 배관 용접부에 대한 이론적 온도해석)

  • Kim, Jong-Sung;Lee, Seung-Gun;Jin, Tae-Eun;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.10
    • /
    • pp.1623-1629
    • /
    • 2003
  • In this paper, the arc beam is considered as a moving disc heat source with a pseudo-Gaussian distribution of heat intensity. The solution for temperature distribution on welds is derived by using the image heat source method and the superposition method. It is general solution in that it can determine the temperature-rise distribution in and around the arc beam heat source, as well as the width and depth of the melt pool (MP) and the heat-affected zone (HAZ) in welding short lengths, where quasi-stationary conditions may not have been established. As a comparative study, the results of this analytical approach has been compared with that of the finite-element modeling. As a result, The theoretical analysis presented here has shown good consistency and is more time/cost-effective method compared with FEM.

Analysis of Land Suitability and Ecological Environment Using GIS Focused on the Evaluation Model for Designating of Natural Ecological Preservation Zone (지리정보체계를 이용한 생태환경분석 및 적지분석: 자연생태계 보전지역 설정 및 평가 모형을 중심으로)

  • Lee, Myungwoo
    • Journal of Environmental Impact Assessment
    • /
    • v.6 no.2
    • /
    • pp.61-80
    • /
    • 1997
  • This study tried to propose the guidelines for the ecological preservation zoning in Korea. So some related laws and regulations were inspected, which were Natural Environment Preservation Act, Nature Park Act, Cultural Asset Conservation Act, Forest Act and Urban Planning Act. In these acts, I could find several concepts related to the ecosystem that are described as the protection area. But there aren't detailed and practical characteristics in those concepts. So for making the practical concept of ecosystem preservation, I considered Multiple Use Module, Wildlife habitat model, and Environmental evaluation model. Thorough this step, the process and methodology was established for evaluating and analysing. The potentiality of the GIS system was inspected. So the TM5 scene of the site was acquired and processed by ER-Mapper, Idrisi, Arc/Info and Arcview. And several digitized data were input by scanning and vecterizing. The Erdas format was mostly exchangeable to any program. The site is the Byonsan Peninsula National Park. The forest stand information and topographic data were digitized, types of which are forest year, DBH, density, slope, aspect etc. And also the watershed boundary, roads and paths, natural and cultural resources were mapped and analysed. Modelling of preservation suitability found the dispersed patterns for the best suitable zone through all the site. And the development potential areas were checked on downwatershed. This patterns are thought to result from the forest location for the wildlife habitat and the low altitude and no-steep slopes for developing. And Early warning system concept was introduced by overlapping these two patterns on the both potential area. As the conclusions, I proposed that the preservation zone be assigned according to the watershed unit as the main ecosystem zone. This main area should be linked by the eco-corridor through the point type eco-system. Finally, I thought the comprehensive information system should be established for making the rational and efficient decision making in natural area.

  • PDF

An Electrochemical Evaluation of the Corrosion Property on the Welded Zone of Sea Water Pipe according to Welding Materials (용접 재료 별 해수 배관 용접부위의 부식 특성에 관한 전기화학적 평가)

  • Kim, Jin-Gyeong;Won, Chang-Uk;Jo, Hwang-Rae;Lee, Myung-Hoon;Kim, Yun-Hae;Moon, Kyung-Man
    • Journal of Ocean Engineering and Technology
    • /
    • v.21 no.5
    • /
    • pp.39-46
    • /
    • 2007
  • The sea water pipe of a ship's engine room is a severely corrosive environment caused by fast flawing sea water containing chloride ions and high conductivity. Therefore, leaking of sea water may occur as a result of local corrosion of the welded zone. Leaking is usually controlled by various welding methods. In this study, when the sea water pipe is welded with certain welding methods and welding electrodes, the corrosion resistance of WM (Welding metal) and HAZ (Heat affected zone) was investigated using electrochemical methods. Although the corrosion potential of the HAZ is higher than that of WM, the corrosion resistance of WM is superior to HAZ. However, when WM and HAZ are both opened to the sea water, the WM part with the anode was more seriously corroded than was the HAZ of the cathode by performance of a galvanic cell due to difference of the corrosion potential between HAZ and WM. In particular TIG welding showed relatively good results in corrosion resistance of both HAZ and WM compared to other welding methods.

Trajectory Development of Robotic Arc Welding System for Continuous Welding of Corner Area (모서리 부위 연속 용접을 위한 아크 용접 로봇 시스템의 궤적 개발)

  • 장교근;유범상
    • Journal of Welding and Joining
    • /
    • v.14 no.6
    • /
    • pp.68-80
    • /
    • 1996
  • When a workpiece is to be arc welded around the outside corner, continuous welding without welding seam in the neighborhood of comer still remains a very difficult technique. Skilled welders weld comers by delicate“hand-eye coordination”while turning the workpiece manually, However, there is not a very clear solution to this problem in robotized arc welding process. In order to solve this problem, the coordination of a robot and a positioner with one or two axes is necessary. This paper presents a method of continuous welding around the corner of workpiece using the coordinated motion of a robot and a positioner. The positioner is either revolute jointed or prismatic jointed. In this paper, a clothoid curve is chosen for welding trajectory. The clothoid curve is excellent in connecting straight and curved weld-lines with good continuity and accommodates various welding conditions. By using this welding trajectory, the deceleration, which leads to widening of the melt and the heat affected zone, at comer area is reduced with strategic rotation of robot torch in coordination with a positioner providing smooth transition of welding torch orientation. Two types of special clothoid curves are developed for different weld slope conditions. These clothoid curves are applied to the case of linear and rotary Positioners at arc welding robot work-cell.

  • PDF

Development of Durability Enhancement Technology for Arc Weldings in Advanced High Strength Steel (AHSS) Chassis Parts (고장력강판 적용 샤시부품의 용접부 내구수명 향상기술 개발)

  • Lee, Kwang Bok;Oh, Seung Taik
    • Journal of Welding and Joining
    • /
    • v.33 no.4
    • /
    • pp.50-56
    • /
    • 2015
  • In general, discontinuity of metallurgical and structural points of weld zone could decline the fatigue strength. For the lightweight trend, the AHSS application in automotive chassis is in-progress. However, there are few research reports on AHSS welds fatigue strength in especially automotive chassis parts. Therefore, in this study, we evaluated the effects of the factors affecting the AHSS welding fatigue strength. As the result, the stress concentration of weld bead is the most important factor for welding fatigue strength. For the enhancement of welding fatigue strength, we focused on reducing the stress concentration of the welding beads. So, we applied and proved the plasma welding process and GTAW (Gas Tungsten Arc Welding) dressing method. It was verified by uniaxial fatigue specimen, fatigue performance increased from 40 to 60% by applying TIG dressing method compared to the conventional GMAW (Gas Metal Arc Welding). These results could be recommended the enhancement of fatigue performance of AHSS.

Numerical Analysis of Switching Arcs with the Ablation of PTFE Nozzles (PTFE 노즐로부터 발생하는 용삭가스를 고려한 스위칭 아크 해석)

  • Lee, Won-Ho;Kim, Hong-Kyu;Lee, Jong-Chul
    • Proceedings of the KIEE Conference
    • /
    • 2011.07a
    • /
    • pp.1536-1537
    • /
    • 2011
  • The high-voltage circuit breaker plays an important role in the electrical system because there has been a need for suitable switching devices capable of initiating and interrupting the flow of the electric fault current. It continues as the contacts recede from each other and as the newly created gap is bridged by a plasma. The arc plasma happens inside the insulation nozzle of SF6 self-blast interrupter which is newly developed as the next-generation switching principle. The ablation of PTFE nozzle is caused by this high temperature medium, the PTFE vapor from the nozzle surfaces flows toward the outlets and the pressure chamber. The vapor makes the pressure of the chamber increased by heat and mass transfer from the arcing zone. Because the rate of ablation depends on the magnitude of applied current, it decreases when the current goes to zero. The compressed gas inside the chamber flows reversely toward the arc plasma during this moment. According to this principle, the arc can be cooled down and the fault current can be interrupted successfully. In this study, we calculate arc plasmas and thermal-flow characteristics caused by fault current interruption inside a SF6 self-blast interrupter, and to investigate the effect of PTFE ablation on the whole arcing history.

  • PDF

A Welding Characteristics of Large Caliber-Thick Plate Pressure Vessel Low Alloy Steel (Mn-Mo) (대구경-후판 압력용기용 저 합금강(Mn-Mo)의 용접특성)

  • Ahn, Jong-Seok;Park, Jin-Keun;Yoon, Jae-Yeon
    • Journal of Welding and Joining
    • /
    • v.30 no.6
    • /
    • pp.10-14
    • /
    • 2012
  • Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.