• 제목/요약/키워드: Arc pressure

검색결과 377건 처리시간 0.026초

펄스 TIG용접에서 필러 와이어 송급속도에 따른 아크압력 변동이 용입에 미치는 영향 (The Effects of the Arc Pressure Variation on the Penetration by the filler Wire Feed Rate in Pulsed TIG Welding)

  • 조상명;김진우
    • Journal of Welding and Joining
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    • 제22권1호
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    • pp.71-76
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    • 2004
  • In the standpoint of the arc pressure, the effects of the filler wire feed rate on the penetration was investigated in this study. The pure Ar gas was used as a shield gas and the parameters investigated were the welding current and the filler wire feed rate. By making the experiment on the arc pressure, we could know that the arc pressure was fluctuated as the depth-into-arc of the tungsten rod. Instead of the filler wire, the tungsten rod was supplied into the molten pool to make this experiment. Because the filler wire melted in arc and then we couldn't measure the arc pressure. So, the tungsten rod - the highest melting point - was used. According to the depth-into-arc of the tungsten rod, the arc pressure could be measured by using the manometer. It was proved that the arc pressure got higher as the wire feed rate was slow. It is reported the arc pressure is proportion to welding voltage and the square of welding current. But, in the filler wire TIG welding, we could blow that arc pressure was fluctuated as the depth-into-arc of filler wire was changed. We could measure the arc pressure by the variation of the filler wire feed rate and could verify that it affected bead shape and penetration.

TIG 용접에서의 실드 가스 혼합비에 따른 아크 압력분포 특성 (The Characteristics on Arc Pressure Distribution of TIG Welding with Shield Gas Mixing Ratio)

  • 오동수;김영식;조상명
    • Journal of Welding and Joining
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    • 제23권1호
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    • pp.41-47
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    • 2005
  • Arc pressure is one of important factors in understanding physical arc phenomena. Especially it affects on the penetration, size and shape of TIG welding. Some researches were reported on the effect of arc pressure in low and middle current region. But there are not any research in high current region. The purpose of this study is to investigate the arc pressure distribution with mixing ratio of shield gas such as Ar and He gases. A Cu block with water cooling was specifically designed and used as an anode electrode in order to measure the arc pressure in high current region. Then, the arc pressure distribution was measured with change in welding current and mixing ratio of shield gases. The arc force was obtained by numerically integrating the measured results. As the results, it was shown that the arc pressure was concentrated at the central part of the arc in middle and high current regions when a pure Ar gas was used. In case of Ar + He mixing gas, the arc pressure was much lower than that of pure Ar gas. In addition, it was widely distributed to radial direction.

GTA용접용 텅스텐 전극팁의 형상과 연마 상태가 아크특성에 미치는 영향 (The Effect of Configuration and Surface Polishing in Tungsten Electrode Tip for Gas Tungsten Arc Welding on the Arc Characteristics)

  • 조상명;서상균
    • Journal of Welding and Joining
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    • 제19권1호
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    • pp.33-39
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    • 2001
  • The welding quality by Gas Tungsten Arc Welding shows very high level, but the welding speed is lower than that of gas metal arc welding. Also, the welding quality by automatic GTAW is variable as the arc characteristics is changed by the consumption of electrode tip. The purpose of this study is to investigate the relation between the properties of tungsten electrode tip and the various arc characteristics at high current region. In this study, the high welding current 200A was applied to the repeated arc start test and long term arcing test using the $\phi$3.2 tungsten electrodes with cone angle 30$^{\circ}$, 45$^{\circ}$, 60$^{\circ}$sharp tip, and 60$^{\circ}$surface polished (S.P.) sharp tip. It was confirmed that the maximum arc pressure by the initial electrode condition was highest in 45$^{\circ}$sharp tip, and the next in 60$^{\circ}$sharp tip, the last was in 30$^{\circ}$sharp tip and 60$^{\circ}$S.P.. But, the maximum arc pressure after the repeated arc start test and long term arcing test was decreased considerably. But, the maximum arc pressure was highest also in 45$^{\circ}$ sharp tip after the tests, the next was in 30$^{\circ}$sharp tip, and the last was in 60$^{\circ}$sharp tip and 60$^{\circ}$S.P.. The arc start characteristics was the most excellent in 60$^{\circ}$S.P., By long term arcing test, the lanthania included in tungsten electrode was extinguished at tip surface preferentially, therefore the arc characteristics of electrode tip got worse.

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GTA 용접에서 용융풀의 표면 변형이 유동과 진동에 미치는 영향 (Effects of Surface Depression on Pool Convection and Oscillation in GTAW)

  • 고성훈;최상균;유중돈
    • Journal of Welding and Joining
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    • 제17권6호
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    • pp.70-77
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    • 1999
  • Surface depression in the arc welding is calculated numerically to analyze its influence on pool convection and oscillation. The magnitude of surface depression due to arc pressure on the stationary GTA pool surface is relatively small, and fluctuations of the surface and velocity are caused mainly by arc pressure. The inward flow on the surface due to the electromagnetic force and positive surface tension gradient acts to decrease surface depression. Surface depression appears to have minor effects on average flow velocity and thus pool geometry. Pool oscillation occurs due to surface vibration, and oscillation frequencies are affected mainly by the surface tension and pool width. The input parameters such as arc pressure and current have negligible effects on the oscillation frequency, and the surface tension gradient has limited effects. Since the oscillation frequency varies slightly according to penetration, pool oscillation for the partial penetration weld pool is applicable to monitor the pool width.

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고압 수은 아크 방전의 축방향 대류에 관한 연구 (A Study of the Axial Convection in the High-Pressure Mercury Arc Discharge)

  • 지철근;염정덕
    • 한국조명전기설비학회지:조명전기설비
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    • 제6권3호
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    • pp.33-42
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    • 1992
  • This paper presented time dependent high-pressure arc discharge model considering the axial convection and verified the pertinence with application to the high pressure mercury lamp. Using this model, this paper xmaminse the effect of the axial convection and arc contraction of lower electrode region. This model consisted with the results of experiments in few [%] error, and showed the arc contraction of lower electrode region.

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황축교류자계에 의한 대기중에서의 교류 아아크의 이동에 관한 연구 (A study on the A.C. arc movement in a transverse A.C. magnetic field at atmospheric pressure)

  • 전춘생;엄기환
    • 전기의세계
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    • 제24권6호
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    • pp.77-84
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    • 1975
  • This paper treats A.C. arc movement in a transverse A.C. magnetic field at atmospheric pressure with the purpose of selecting electrode materials and obtaining detailed data for design of A.C. air circuit breaker, plasma accelerator and plasma jet. Arc velocities in transverse magnetic field are measured by varying arc current, arc voltage, gap length, magnetic flux density and the erosion of electrode surface, which influence arc velocities. The main results are; 1)Arc velocities in transverse magnetic field have different values according to electrodes of various materials and decrease in a descending order of cold cathode, medium cathode and hot cathode. 2)Arc velocities in transverse magnetic field increases with arc current, arc voltage, gap length and magnetic flux densith and on the other hand decrease with the increase of electrode surface erosion. 3)D.C.arc velocity in D.C. magnetic field is higher than A.C. arc velocity in A.C. magnetic field of the same value.

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Arc Fault에 의해 발생되는 배전반 내부의 압력변화에 대한 전산해석 및 실험적 연구 (Analysis and Experiment of the Pressure Rise in Switchgear of Arc Fault)

  • 임남혁;민병수;김주연;박상민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.1171-1176
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    • 2004
  • To develop and improve a switchgear, the prediction of the pressure rising within the switchgear is very important. This study investigates the pressure rising characteristics of switchgear in order to evaluate the result of arc fault test. The pressure rising time at the four points of measurement calculated by CFD is well accord with the experimental results. The maximum pressure within the switchgear estimated by CFD is about 1.0bar, the pressure from experiment is 0.7 bar. The results of this study are able to be used to improve the performance of existing switchgear and to develop a new type switchgear.

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우주 환경에서 GHTAW 아크 특성과 용융지 해석에 관한 연구 (A Study on the Arc Characteristics and Weld Pool Analysis of GHTAW under the Space Environment)

  • 이상훈;나석주
    • Journal of Welding and Joining
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    • 제28권4호
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    • pp.67-72
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    • 2010
  • The purpose of this paper is to understand the behavior of GHTAW process under the space environment with the experimental and numerical analysis. Gas Hollow Tungsten Arc Welding (GHTAW) using a hollow tungsten electrode was adopted, since the ignition and discharge of a conventional GTAW process is not appropriate to the space environment due to low pressure in space. In order to clarify the phenomena of GHTAW under space environment, an investigation of thermal and physical properties of the GHTAW arc plasma was experimentally performed under low pressure conditions. Furthermore, the molten pool behavior and weldment of GHTAW were understood by CFD-based numerical analysis, based on the models of GHTA heat source, arc pressure and electromagnetic force induced by arc plasma, the characteristics of which were obtained by the captured images of a CCD camera.

TIG 용접에서 열유속이 용융효율과 용입형상에 미치는 영향 (Effect of Heat Flux on the Melting Efficiency and Penetration Shape in TIG Welding)

  • 오동수;조상명
    • Journal of Welding and Joining
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    • 제27권2호
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    • pp.44-50
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    • 2009
  • The characteristics of arc pressure, current density and heat flux distribution are important factors in understanding physical arc phenomena, which will have a marked effect on the penetration, size and shape of a weld in TIG welding. The purpose of this study is to find out the effect of the heat flux on the melting efficiency and penetration shape in TIG welding using the results of the previous investigators. The conclusions obtained permit to draw a proper method which derived the heat flux distributions by arc pressure distribution measurements, but previous researchers calculated heat flux and current distribution with the heat intensity measurements by the calorimetry. Heat flux of Ar gas arc was concentrated at the central part and distributed low from the arc axis to the radial direction, that of He mixing arc was lower than that of Ar gas, and it was wide distributed to radial direction. That showed a similar characteristic with the Nestor's by calorimetry calculated values. Throughout heat flux drawn in this study was discussed melting efficiency and penetration shape on Ar gas and He mixing gas arc.

Plasma Arc Remelting에서 활성 금속 Scrap 재활용에 미치는 공정인자의 연구 (A Study of Process factors on the Recycling of Reactive Metal Scraps in Plasma Arc Remelting)

  • 정재영;손호상
    • 자원리싸이클링
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    • 제26권6호
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    • pp.3-9
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    • 2017
  • 본 연구에서는 anode로 Kroll 공정 처리된 Ti 스폰지를 사용하여 아크 전류, 아크 전압, 플라즈마 가스 종류에 따른 플라즈마 아크 재용해 거동을 조사하였다. 진공펌프의 토출 압력 범위($200{\sim}300kgf/cm^2$)에서는 토출 압력 증가에 따라 주어진 아크 길이에서 아크 전압이 크게 달라지지 않았다. 이것은 작업하는 동안 진공챔버내 압력이 거의 변화하지 않고, 주어진 분위기 압력을 잘 유지함을 의미한다. 여러가지 아크 전류 조건(700~900A)에서, 아크 전류 증가에 따라 아크 전압이 약간 증가하였고, anode 재료변화에 대한 효과도 이전 연구결과와 비교하였다. 분위기 가스가 Ar에서 He으로 변경되는 경우에는 정상상태의 출력이 2배 정도 향상되는 효과가 관찰되었다. 플라즈마 아크 장치의 출력 증가는 Ti 스폰지의 재용해 속도 증가와 함께 잉곳 표면도 양호해졌다. New 스크랩인 타이타늄과 old 스크랩인 지르코늄 합금을 플라즈마 아크 재용해한 결과, 매우 양호한 표면을 갖는 잉곳을 제조할 수 있었다.