• Title/Summary/Keyword: Anomaly detection and Industrial AI.

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Research on Data Tuning Methods to Improve the Anomaly Detection Performance of Industrial Control Systems (산업제어시스템의 이상 탐지 성능 개선을 위한 데이터 보정 방안 연구)

  • JUN, SANGSO;Lee, Kyung-ho
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.32 no.4
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    • pp.691-708
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    • 2022
  • As the technology of machine learning and deep learning became common, it began to be applied to research on anomaly(abnormal) detection of industrial control systems. In Korea, the HAI dataset was developed and published to activate artificial intelligence research for abnormal detection of industrial control systems, and an AI contest for detecting industrial control system security threats is being conducted. Most of the anomaly detection studies have been to create a learning model with improved performance through the ensemble model method, which is applied either by modifying the existing deep learning algorithm or by applying it together with other algorithms. In this study, a study was conducted to improve the performance of anomaly detection with a post-processing method that detects abnormal data and corrects the labeling results, rather than the learning algorithm and data pre-processing process. Results It was confirmed that the results were improved by about 10% or more compared to the anomaly detection performance of the existing model.

Detection of Defect Patterns on Wafer Bin Map Using Fully Convolutional Data Description (FCDD) (FCDD 기반 웨이퍼 빈 맵 상의 결함패턴 탐지)

  • Seung-Jun Jang;Suk Joo Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.2
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    • pp.1-12
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    • 2023
  • To make semiconductor chips, a number of complex semiconductor manufacturing processes are required. Semiconductor chips that have undergone complex processes are subjected to EDS(Electrical Die Sorting) tests to check product quality, and a wafer bin map reflecting the information about the normal and defective chips is created. Defective chips found in the wafer bin map form various patterns, which are called defective patterns, and the defective patterns are a very important clue in determining the cause of defects in the process and design of semiconductors. Therefore, it is desired to automatically and quickly detect defective patterns in the field, and various methods have been proposed to detect defective patterns. Existing methods have considered simple, complex, and new defect patterns, but they had the disadvantage of being unable to provide field engineers the evidence of classification results through deep learning. It is necessary to supplement this and provide detailed information on the size, location, and patterns of the defects. In this paper, we propose an anomaly detection framework that can be explained through FCDD(Fully Convolutional Data Description) trained only with normal data to provide field engineers with details such as detection results of abnormal defect patterns, defect size, and location of defect patterns on wafer bin map. The results are analyzed using open dataset, providing prominent results of the proposed anomaly detection framework.

Sequence Anomaly Detection based on Diffusion Model (확산 모델 기반 시퀀스 이상 탐지)

  • Zhiyuan Zhang;Inwhee, Joe
    • Proceedings of the Korea Information Processing Society Conference
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    • 2023.05a
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    • pp.2-4
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    • 2023
  • Sequence data plays an important role in the field of intelligence, especially for industrial control, traffic control and other aspects. Finding abnormal parts in sequence data has long been an application field of AI technology. In this paper, we propose an anomaly detection method for sequence data using a diffusion model. The diffusion model has two major advantages: interpretability derived from rigorous mathematical derivation and unrestricted selection of backbone models. This method uses the diffusion model to predict and reconstruct the sequence data, and then detects the abnormal part by comparing with the real data. This paper successfully verifies the feasibility of the diffusion model in the field of anomaly detection. We use the combination of MLP and diffusion model to generate data and compare the generated data with real data to detect anomalous points.

A Fault Prognostic System for the Logistics Rotational Equipment (물류 회전설비 고장예지 시스템)

  • Soo Hyung Kim;Berdibayev Yergali;Hyeongki Jo;Kyu Ik Kim;Jin Suk Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.2
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    • pp.168-175
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    • 2023
  • In the era of the 4th Industrial Revolution, Logistic 4.0 using data-based technologies such as IoT, Bigdata, and AI is a keystone to logistics intelligence. In particular, the AI technology such as prognostics and health management for the maintenance of logistics facilities is being in the spotlight. In order to ensure the reliability of the facilities, Time-Based Maintenance (TBM) can be performed in every certain period of time, but this causes excessive maintenance costs and has limitations in preventing sudden failures and accidents. On the other hand, the predictive maintenance using AI fault diagnosis model can do not only overcome the limitation of TBM by automatically detecting abnormalities in logistics facilities, but also offer more advantages by predicting future failures and allowing proactive measures to ensure stable and reliable system management. In order to train and predict with AI machine learning model, data needs to be collected, processed, and analyzed. In this study, we have develop a system that utilizes an AI detection model that can detect abnormalities of logistics rotational equipment and diagnose their fault types. In the discussion, we will explain the entire experimental processes : experimental design, data collection procedure, signal processing methods, feature analysis methods, and the model development.

Optimization of Action Recognition based on Slowfast Deep Learning Model using RGB Video Data (RGB 비디오 데이터를 이용한 Slowfast 모델 기반 이상 행동 인식 최적화)

  • Jeong, Jae-Hyeok;Kim, Min-Suk
    • Journal of Korea Multimedia Society
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    • v.25 no.8
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    • pp.1049-1058
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    • 2022
  • HAR(Human Action Recognition) such as anomaly and object detection has become a trend in research field(s) that focus on utilizing Artificial Intelligence (AI) methods to analyze patterns of human action in crime-ridden area(s), media services, and industrial facilities. Especially, in real-time system(s) using video streaming data, HAR has become a more important AI-based research field in application development and many different research fields using HAR have currently been developed and improved. In this paper, we propose and analyze a deep-learning-based HAR that provides more efficient scheme(s) using an intelligent AI models, such system can be applied to media services using RGB video streaming data usage without feature extraction pre-processing. For the method, we adopt Slowfast based on the Deep Neural Network(DNN) model under an open dataset(HMDB-51 or UCF101) for improvement in prediction accuracy.

Fault Detection in Diecasting Process Based on Deep-Learning (다단계 딥러닝 기반 다이캐스팅 공정 불량 검출)

  • Jeongsu Lee;Youngsim, Choi
    • Journal of Korea Foundry Society
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    • v.42 no.6
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    • pp.369-376
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    • 2022
  • The die-casting process is an important process for various industries, but there are limitations in the profitability and productivity of related companies due to the high defect rate. In order to overcome this, this study has developed die-casting fault detection modules based on industrial AI technologies. The developed module is constructed from three-stage models depending on the characteristics of the dataset. The first-stage model conducts fault detection based on supervised learning from the dataset without labels. The second-stage model realizes one-class classification based on semi-supervised learning, where the dataset only has production success labels. The third-stage model corresponds to fault detection based on supervised learning, where the dataset includes a small amount of production failure cases. The developed fault detection module exhibited outstanding performance with roughly 96% accuracy for actual process data.

A semi-supervised interpretable machine learning framework for sensor fault detection

  • Martakis, Panagiotis;Movsessian, Artur;Reuland, Yves;Pai, Sai G.S.;Quqa, Said;Cava, David Garcia;Tcherniak, Dmitri;Chatzi, Eleni
    • Smart Structures and Systems
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    • v.29 no.1
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    • pp.251-266
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    • 2022
  • Structural Health Monitoring (SHM) of critical infrastructure comprises a major pillar of maintenance management, shielding public safety and economic sustainability. Although SHM is usually associated with data-driven metrics and thresholds, expert judgement is essential, especially in cases where erroneous predictions can bear casualties or substantial economic loss. Considering that visual inspections are time consuming and potentially subjective, artificial-intelligence tools may be leveraged in order to minimize the inspection effort and provide objective outcomes. In this context, timely detection of sensor malfunctioning is crucial in preventing inaccurate assessment and false alarms. The present work introduces a sensor-fault detection and interpretation framework, based on the well-established support-vector machine scheme for anomaly detection, combined with a coalitional game-theory approach. The proposed framework is implemented in two datasets, provided along the 1st International Project Competition for Structural Health Monitoring (IPC-SHM 2020), comprising acceleration and cable-load measurements from two real cable-stayed bridges. The results demonstrate good predictive performance and highlight the potential for seamless adaption of the algorithm to intrinsically different data domains. For the first time, the term "decision trajectories", originating from the field of cognitive sciences, is introduced and applied in the context of SHM. This provides an intuitive and comprehensive illustration of the impact of individual features, along with an elaboration on feature dependencies that drive individual model predictions. Overall, the proposed framework provides an easy-to-train, application-agnostic and interpretable anomaly detector, which can be integrated into the preprocessing part of various SHM and condition-monitoring applications, offering a first screening of the sensor health prior to further analysis.

Enhanced Deep Feature Reconstruction : Texture Defect Detection and Segmentation through Preservation of Multi-scale Features (개선된 Deep Feature Reconstruction : 다중 스케일 특징의 보존을 통한 텍스쳐 결함 감지 및 분할)

  • Jongwook Si;Sungyoung Kim
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.16 no.6
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    • pp.369-377
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    • 2023
  • In the industrial manufacturing sector, quality control is pivotal for minimizing defect rates; inadequate management can result in additional costs and production delays. This study underscores the significance of detecting texture defects in manufactured goods and proposes a more precise defect detection technique. While the DFR(Deep Feature Reconstruction) model adopted an approach based on feature map amalgamation and reconstruction, it had inherent limitations. Consequently, we incorporated a new loss function using statistical methodologies, integrated a skip connection structure, and conducted parameter tuning to overcome constraints. When this enhanced model was applied to the texture category of the MVTec-AD dataset, it recorded a 2.3% higher Defect Segmentation AUC compared to previous methods, and the overall defect detection performance was improved. These findings attest to the significant contribution of the proposed method in defect detection through the reconstruction of feature map combinations.