• Title/Summary/Keyword: And-rolling system

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A Study on Rolling Mill Dynamics Model and Automatic Gauge Control System

  • Kim, Tae-Young;Kwon, Dae-Hyun;Choi, Won-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.120-125
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    • 2004
  • In the rolling of steel or non-steel metal the most important quality aspect are thickness and flatness. In thickness, there are two important factors. One of them is getting close with accurate goal, nominal gauge, the other is minimize gauge bandwidth, the variation in gauge. In this thesis, we proposed the fuzzy model AGC to minimize gauge variation along the length, developed the rolling mill dynamic model using the math mode of the rolling mill process and the rolling model related with the variety character of the rolling material. We compared the gauge control efficiency of fuzzy model AGC and PI mass flow AGC. We have got a simulation result, that the exit gauge variation of PI mass flow AGC was 2 micron and fuzzy model AGC was 1.2 micron at 1200mpm of rolling speed when each controller was rolling 5 micron of material that is the entry gauge variation.

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Development of cutting length control systems for crop loss minimization of head end in wire rolling process (선재압연공정에서의 선단부 crop loss최소화를 위한 절사량 제어시스템 개발)

  • 이상호;손붕호
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1493-1495
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    • 1997
  • Cropping of head and tail ends of rod in wire Rolling Process is required to aviod roll damage, and prevent cobbles. In order to reduce the crop loss, the new crop control system for rotary shear of Wire rolling Process has been developed. Performance shows the developed system cut precisely within setting length. As a result, it is expected to increase the yield ratio of products about 0.2 percent and stabilize the operantional condition.

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A Study on Safety Management System for Rolling Stock (철도차량 안전관리체계에 대한 연구)

  • Lee, Kwan-Sup
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.167-171
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    • 2007
  • For ensuing rolling stock safety, it is necessary that safety management should be made systematically through its whole life cycle. That is to say, safety management activities for every steps of rolling stock life cycle should be defined, and the roles of managers such as executor, assessor, and certificator should be shared clearly. This paper defines the safety management activities based on IEC 62278, analyzing foreign and domestic safety regulation systems, and suggests the reformed safety management system for rolling stock in Korea

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Comparison of Impact Simulation Result for Rolling Stock Vehicle Coupler System (철도차량 연결기용 완충장치에 대한 충돌해석 결과 비교)

  • Jang, Hyeon-Mog;Kim, Ki-Nam;Park, Young-Il
    • Journal of the Korean Society for Railway
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    • v.13 no.3
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    • pp.251-256
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    • 2010
  • By legislating safety regulations for design, manufacturing and operation of rolling stock through rolling stock safety law, diverse of safety requirements have been established. On the other hands, differences of technical level in practical circumstances between domestic and overseas are pointed out that not be able to be overcome in short period. About collision safety requirements for rolling stock, European countries have been applying TSI requirement to all of rolling stock and domestic collision safety requirements in rolling stock safety law are based on TSI. In following thesis, it is showing an analysis simulation for current rubber cushion and hydraulic buffer system to verify if they are fit to collision safety requirements and result of the simulation program for prior verification. This also suggests a method to prove the performances of coupler system for future.

Analysis on interface current between rolling stock and signalling system by measurement of rail current (레일전류 측정을 통한 신호시스템과 차량간의 간섭전류 분석)

  • Jang, Dong-Uk;Jeong, Rag-Gyo
    • Proceedings of the KIEE Conference
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    • 2009.04b
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    • pp.189-191
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    • 2009
  • Compatibility concerns between train signalling systems and rolling stock are a significant problems to cross-acceptance of rolling stock in urban railway system. In this paper, we measured the conducted emission flowing current through rails and analyzed results for DC rolling Stock.

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Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

A Study On The Microstructural Evolution In Hot Rolling (열간압연중 발생하는 미세조직 변화에 관한 연구)

  • 조현중;김낙수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.16-29
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    • 1995
  • A full three-dimensional thermo-coupled rigid-viscoplastic finite element method and the currently developed microstructural evolution system which includes semi-empirical mathematical equations suggested by different research groups were used together to form an integrated system of process and microstructure simulation of hot rolling. The distribution and time history of thermomechanical variables such as temperature, strain, strain rate, and time during pass and between passes were obtained FEM analysis of multipass hot rolling processes. Then distribution of metallurgical variables were calculated successfully on the basis of instantaneous thermomechanical data. For the verification of this method the evolution of microstructure in plate rolling and shape rolling was simulated and their results were compared with the data available in literature. Consequently, this approach makes it passible to describe the realistic evolution of microstructure by avoiding the use of erroneous average value and can be used in CAE of multipass hot rolling.

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Fault Diagnosis of Roll Shape Under the Speed Variation in Hot Rolling Mill

  • Lee, Chang-Woo;Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of Mechanical Science and Technology
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    • v.20 no.9
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    • pp.1410-1417
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    • 2006
  • The metal processing system usually consists of various components such like motors, work rolls, backup rolls, idle rolls, sensors, etc. Even a simple fault in a single component in the system may cause a serious damage on the final product. It is therefore necessary to diagnose the faults of the components to detect and prevent system failure. Especially, the defects in a work roll are critical to the quality of strip. It is especially difficult to detect faults of a roll by using the existing frequency analysis method if the speed of the roll is changing. In this study, a new diagnosis method for roll eccentricity under the roll speed changes was developed. The new method was induced from analyzing the rolling mechanism by using rolling force models, radius-speed relationship, and measured rolling force, etc. Simulation results by using the field data show that the proposed method is very useful.

A Study on the Fault Diagnosis of the 3-D Roll Shape in Cold Rolling

  • Lee, Chang-Woo;Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of Mechanical Science and Technology
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    • v.18 no.12
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    • pp.2174-2181
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    • 2004
  • The metal processing system usually consists of various components such as motors, work rolls, backup rolls, idle rolls, sensors, etc. Even a simple fault in a single component in the system may cause a serious damage on the final product. It is, therefore, necessary to diagnose the faults of the components to detect and prevent a system failure. Especially, the defects in a work roll are critical to the quality of strip. In this study, a new 3-D diagnosis method was developed for roll shape defects in rolling processes. The new method was induced from analyzing the rolling mechanism by using a rolling force model, a tension model, the Hitchcock's equation, and measurement of the strip thickness, etc. Computer simulation shows that the proposed method is very useful in the diagnosis of the 3-D roll shape.

IGBT VVVF INVERTER AS A PROPULSION SYSTEM FOR ELECTRIC CAR (전동차 견인용 IGBT VVVF 인버터)

  • Chung, E.S.;Park, Y.H.;Jang, K.H.;Lee, S.J.;Bae, B.H.;Kim, J.S.;Kim, S.H.
    • Proceedings of the KIEE Conference
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    • 1997.07a
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    • pp.373-375
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    • 1997
  • In this paper, we present IGBT VVVF inverters as a 1C1M propulsion system for electric car. These inverters are composed of high power IGBT's and controlled by compact control units. The control unit performs full digital control by using 32bit DSP and microcontroller. By using CAN-bus, high speed network is constructed within four control units. The stack is simplified and optimized by using plate bus and IGBT driver units of hybrid-type.

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