• Title/Summary/Keyword: Analytical Tool

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3차원 절삭가공에서의 2자유도 채터안정성 해석

  • 김병룡;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.31-35
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    • 2001
  • Three dimensional dynamic cutting can be postulated as an equivalent orthogonal dynamic cutting through the plane containing both the cutting vector and the chip flow velocity vector in cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static three dimensional cutting experiments. Particular attention is paid to the energy supplied to the vibration of the tool behind the vertical vibration and the direction. The phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angel of the fluctuating cutting force must be regarded in point of stability limits. Chatter vibration can effectively be suppressed by enlarging the dynamic rigidity of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theory and the critical width of cut determined by experiments.

Development of Improved Cutting Force Model for Indexable End Milling Process. (인덱서블 엔드밀링 공정을 위한 향상된 절삭력 모델의 개발)

  • 김성준;이한울;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.237-240
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    • 2004
  • Indexable end mills, which consist of inserts and cutter body, have been widely used in roughing of parts in the mold industry. The geometry and distribution of inserts on cutter body are determined by application. This paper proposes analytical cutting force model for indexable flat end-milling process. Developed cutting force model uses the cutting-condition-independent cutting force coefficients and considers runout, cutter deflection and size effect for the accurate cutting force prediction. Unlike solid type endmill, the tool geometry of indexable endmill is variable according to the axial position due to the geometry and distribution of inserts on the cutter body. Thus, adaptive algorithm that calculates tool geometry data at arbitrary axial position was developed. Then number of flute, angular position of flute, and uncutchip thickness are calculated. Finally, presented model was validated through some experiments with aluminum workpiece.

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The Spinnability of Multi-step Cylindrical Cup in Spinning Process (스피닝 공정을 이용한 다단 원형 컵 형상의 성형성에 관한 연구)

  • 박중언;한창수;최석우;김승수;나경환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1016-1020
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    • 2001
  • The spinning is a very effective manufacturing technology for short production runs in a variety of sizes and shapes, because it can form the cross-section or tubular parts various shapes. However extensive experimental and analytical research has not been carried out. In this study, and fundamental experiment was conducted to improve productivity with process parameter such as tool path, angle of roller holder(a), feed rate(v) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have and effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distribution of a multistage cup obtained by shear spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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Prediction of Cutting Forces in High Speed End Milling (고속 엔드밀 가공에서의 절삭력 예측)

  • Jung, Sung-Chan;Kim, Kug Weon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.4
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    • pp.21-27
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    • 2005
  • Recently researches for high speed machining have been actively performed. Few analytical studies, however, have been published. In this paper, a model of cutting forces is analytically studied to predict cutting characteristics in end mill process, especially considering both feed rate and spindle speed. The developed cutting model is based on Oxley's machining theory, which predicts the cutting forces from input data of workpiece material properties, tool geometry and cutting conditions. Experimental verification has been performed to verify the predictive cutting force model using tool dynamometer. It has been found that the simulation results substantially agree with experimental results.

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Ruled Surface의 곡률이론을 이용한 새로운 로봇궤적제어기법

  • 김재희;김상철;유범상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.683-691
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    • 1997
  • This paper presents a new robot trajectory generation method based on the curvatre theory of ruled surfacees. robot trajectory is represented as a ruled surface generated by the TCP (Tool center point ) and any one unit vector among the tool frame (usually denoted O, A,N). The curvature theory of ruled surfaces provides the robot control algorithm with the motion property oarameters. The proposed method eliminates the necessity of approximation technic of either joint or cartesian interpolation. This technic may give new methodology of precision robot control. Especially this is very efficient when the robot traces an analytical or form surface if the surface is geometrically modelled.

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A Comparison Study on University Research Efficiency Using DEA Analysis: focused on A University Case (DEA를 이용한 대학 연구 효율성 비교 연구 - A 대학 사례를 중심으로 -)

  • Kim, Seonmin
    • Journal of the Korea Safety Management & Science
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    • v.15 no.1
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    • pp.249-258
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    • 2013
  • Data Envelopment Analysis (DEA) is a useful tool to analyze the relative efficiency of decision making units (DMU) characterized by multiple inputs and multiple outputs. This method has been popularly used as an analytical tool to suggest some strategic improvement. To do this, the results of DEA provide decision makers with a single efficiency score, efficient frontier, return to scale, benchmarking decision making units, etc. The purpose of this paper is to evaluate research performance of 38 universities and provide an inefficient university with the way of organizational changes to be an efficient university by using DEA. Various input and output variables are used to identify technical and scale inefficiency. Additionally, we analyze how an inefficient DMU could be changed an efficient DMU based on a case university. This result will give an insight of constructive directions for increasing of research performance to university decision makers.

Assessment of Advanced Joining Technologies for Metal Pipe in the Construction Industry

  • Kim Chang-Wan
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.2 s.18
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    • pp.81-89
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    • 2004
  • Pipe joining is one of the most critical aspects of most industrial projects, but it is regarded as one of the most inefficient processes in the construction industry. The primary objective of this paper is to explore the applicability of advanced joining technology to the use of metal pipe in the construction industry. This paper begins with a review of current practices with respect to metal joining in the construction industry. The current status of pipe joining is examined. Needs for, and benefits of, advanced joining technology are identified, and a tool for evaluating the applicability of various methods to construction is presented. Joining technologies, including mechanical joining, adhesive bonding, welding, and welding automation, are then introduced, and their applicability to the construction industry is assessed by means of this evaluation tool. It is concluded that there is significant benefits for improvement of piping process in the construction industry through the use of advanced joining technologies.

A study on the chatter vibration of two degree of freedom systems (2자유도 채터진동의 특성에 관한 연구)

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Kim, Byeong-Ryoung
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.216-226
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    • 1993
  • Three dimensional cutting is considered as an equivalent orthogonal cutting through the plane containing both the cutting velocity vector and the chip flow velocity vector in dynamic cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static cutting. Particular attention is paid to the energy supplied to the vibratory system of cutting tool with two degree of freedom. In this approach, the phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angle of the fluctuating cutting force is considered in point of stability limits. Chatter vibration can be effectively suppressed by relatively increasing the spring constant and the damping coefficient of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theoretical value and experimental results.

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Implementing an Application Tool of Life Cycle Cost Analysis (LCCA) for Highway Maintenance and Rehabilitation in California, USA

  • Kim, Changmo;Lee, Eul-Bum
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.376-380
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    • 2015
  • Life-Cycle Cost Analysis (LCCA) for highway projects is known as an effective analytical technique that uses economic principles to evaluate long-term alternative investment options, especially for comparing the values of alternative pavement design structures and construction strategies. In the Unites States, the 2012 Moving Ahead for Progress in the 21st Century Act (MAP-21) amended the United States Code to mandate that the United States Government Accountability Office (GOA) conducts a study of the best practices for calculating life-cycle costs and benefits for the federally funded highway projects in 2013. The RealCost 2.5CA program was developed and adapted as an official LCCA tool to comply with regulatory requirements for California state highway projects in 2013. Utilization of this California-customized LCCA software helps Caltrans to achieve substantial economic benefits (agency cost and road user cost savings) for highway projects. Proper implementation of LCCA for roadway construction and rehabilitation would deliver noticeable savings of agency's roadway maintenance cost especially in developing counties where financial difficulties exist.

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Crush Characteristics of Thin-walled Rectangular Tube (박판사각튜브의 압괴 특성)

  • 이종선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.261-266
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    • 1998
  • In this study, crush characteristics of thin-walled rectangular tube is investigated. The stiffness of the element is obtained from analytical moment-rotation relationship and approximated load-deflection relationship of thin-walled rectangular tube. A computer program is developed for the large deformation analysis of frame. An incremental displacement method is used in the program and at each incremental stage, the stiffness matrix of the total structure is checked with the state each element for bending and compression.

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