• Advanced Composite Materials
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• 제18권4호
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• pp.351-364
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• 2009

The thermal stability and elevated temperature mechanical properties of $SiC_P$/Al-11.7Fe-1.3V-1.7Si (Al-11.7Fe-1.3V-1.7Si reinforced with SiC particulates) composites sheets prepared by spray deposition (SD) $\rightarrow$ hot pressing $\rightarrow$ rolling process were investigated. The experimental results showed that the composite possessed high ${\sigma}_b$ (elevated temperature tensile strength), for instance, ${\sigma}_b$ was 315.8 MPa, which was tested at $315^{\circ}C$, meanwhile the figure was 232.6 MPa tested at $400^{\circ}C$, and the elongations were 2.5% and 1.4%, respectively. Furthermore, the composite sheets exhibited excellent thermal stability: the hardness showed no significant decline after annealing at $550^{\circ}C$ for 200 h or at $600^{\circ}C$ for 10 h. The good elevated temperature mechanical properties and excellent thermal stability should mainly be attributed to the formation of spherical ${\alpha}-Al_{12}(Fe,\;V)_3Si$ dispersed phase particulates in the aluminum matrix. Furthermore, the addition of SiC particles into the alloy is another important factor, which the following properties are responsible for. The resultant Si of the reaction between Al matrix and SiC particles diffused into Al matrix can stabilize ${\alpha}-Al_{12}(Fe,\;V)_3Si$ dispersed phase; in addition, the interface (Si layer) improved the wettability of Al/$SiC_P$, hence, elevated the bonding between them. Furthermore, the fine $Al_4C_3$ phase also strengthened the matrix as a dispersion-strengthened phase. Meanwhile, load is transferred from Al matrix to SiC particles, which increased the cooling rate of the melt droplets and improved the solution strengthening and dispersion strengthening.

• 한국분말재료학회지
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• 제16권3호
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• pp.209-216
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• 2009

A composite of rapidly solidified Al-6061 alloy powder with graphite particle reinforcements was prepared by ball milling and subsequent hot extrusion. The microstructure and mechanical properties of these composites were investigated as a function of milling time. With increasing milling time, the gas atomized initially and spherical powders became elongated with a maximum aspect ratio after milling for 30 h. Then, refinement and spheroidization were achieved by further milling to 70 h with a homogeneous and fine dispersion of graphite particles forming between the matrix alloy layers. The best compression and wear properties were obtained in the powder milled for 70 h, associated with the increased fine and homogeneous distribution of graphite particles in the aluminum alloy matrix.

• Composites Research
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• 제14권6호
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• pp.38-46
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• 2001

본 연구에서는, 전자파 흡수능을 가진 경사 복합재료 적층판를 설계할 수 있는 최적화 코드를 개발하였다. 또한, 유리 섬유/에폭시 직조 적층판, 알루미늄 첨가물을 함유간 유리섬유/에폭시 직조 적층판과 카본/에폭시 직조 적층판의 유전율을 구하고, 최적화 로드를 이용하여 3층형 전자파 흡수 복합재료 적층판을 개발하였다. 실험에 사용된 복합재료 적층판은 모두 전자기적으로 면내등방성을 가지며 따라서, 동축선과 망분석기를 이용하여 유전율을 측정하였다. 이 로드는 전자기적으로 직교이방성을 가지는 고분자기지 복합재료의 적층각을 포함한 다양한 변수를 고려할 수 있다.

• International Journal of Precision Engineering and Manufacturing
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• 제1권1호
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• pp.33-41
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• 2000

Fiber reinforced metal laminates(FRMLs) were new type of hybrid materials. FRMLs consist of high strength metals(Al 5052-H34) and laminated fiber with structural adhesive bond. The effect of resin mixture ratios on the fatigue crack propagation behavior and mechanical properties of aramid fiber reinforced aluminum composites was investigated. The epoxy, diglycidylether of bisphenol A(DGEBA), was cured with methylene dianiline(MDA) with or without an accelerator(K-54). Eight kinds of resin mixture ratio were used for the experiment ; five kinds of FRMLs(1)(mixture of epoxy and curing agent) and three kinds of FRMLs(2)mixture of epoxy, curing agent and accelerator). The characteristic of fatigue crack propagation behavior and mechanical properties FRMLs(2) shows more effecting than that of FRMLs(1).

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 고액공존금속의 성형기술 심포지엄
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• pp.16-27
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• 1997

A semi-solid forming has a lot of advantages compared to the die casting, squeeze costing and convenctional forging, therefore, semi-solid forming process are now becoming of industial interest for the production of metal components and metal matrix composites. However, the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions bcause the behaviour of metal slurries is complex. The semi-solid materials(SSM) fabricated under electric-magnetic stirring condition is necessary to be applicate in forming process. A reheating conditions were studied with the reheating time, holing time and reheating temperatures. The microstructure of SSM (which specimen size:d 40${\times}$i60) on condition of heating time 10min and heating temperature 590$^{\circ}C$ is most globular and finest one. The microstructure of SSM(specimen size:d75${\times}$i60) reheated under the three step reheating conditions is most globular and finest.

• Elastomers and Composites
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• 제40권1호
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• pp.59-65
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• 2005

메타크릴산의 아연염인 ZMA를 EPDM고무와 직접 블렌딩하거나 또는 ZnO와 MAA의 형태로 첨가한 후 이들간의 중화반응을 유도하여 고무에 in-situ로 형성시키는 방법을 이용하여 EPDM/ZMA 복합체를 제조하였다. 인장시험, 인열시험, 열노화시험 결과 ZMA의 첨가는 EPDM의 기계적 물성 및 열노화에 대한 안정성을 현저히 향상시킬 수 있음을 알 수 있었다. 또한 ZMA의 첨가는 EPDM고무와 금속과의 접착력을 크게 향상시킬 수 있음을 알 수 있었다. 이러한 기계적물성 및 접착물성의 향상효과는 과량의 ZnO를 사용한 중화반응에 의해 ZMA를 형성시킨 복합체에서 더욱 크게 나타났다. 이는 ZMA의 도입에 의한 이온가교결합의 형성 및 고무매트리스에서의 ZMA 도메인의 분산도와 연관되는 것으로 판단되었다.

• 비파괴검사학회지
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• 제19권3호
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• pp.180-188
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• 1999

SiC 입자강화 2124Al 금속복합재료의 강화재 부피분율에 따른 탄성 stiffness를 초음파 공명 스펙트로스코피(resonant ultrasound spectroscopy: RUS) 방법을 이용하여 측정하였다. RUS 방법은 한 개의 소형 시편으로 9개의 독립변수를 가진 사방정계(orthorhombic) 탄성계수를 간단한 실험으로 측정 가능함을 보여주었다. SiC 강화재 부피분율 변화에 따른 탄성계수를 측정하였는데 이 경우 초기 추정 탄성계수를 구하기 위해서 부피 분율에 따른 미세조직 사진으로부터 강화재의 형상(aspect ratio)과 방향을 고려한 유효 aspect ratio 개념을 도입하였고. Mori-Tanaka 이론식에 의한 계산결과를 이용하였다. 이로부터 계산된 공진주파수와 RUS의 측정 공진주파수 사이를 최소화함으로 정확한 탄성계수를 측정하였다. 측정된 stiffnesses로부터 공학적 탄성계수인 Young's modulus를 계산하였으며, 계산된 Young's modulus와 압출방향으로 인장 시험한 Young's modulus를 비교분석 하였다. SiC 입자의 부피분율이 증가함에 따라 탄성계수가 증가함을 나타내었고, 탄성 stiffness의 거동은 강화재가 많이 첨가될수록 횡등방성(transversely isotropic)이 강하게 나타났으며 이것은 압출공정에 의해 강화재 입자의 방향성 재배열에 기인한다. 한편 일정크기 시편에 있어서 기본 공진주파수가 강화재 부피분율에 따라 고주파수 영역으로 이동하는 현상이 관찰되었으며, 이로 부터 비파괴적으로 강화재 부피분율을 예측할 수 있는 가능성을 제시하였다.

• Advanced Composite Materials
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• 제18권4호
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• pp.339-350
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• 2009

Al-Fe-V-Si alloys reinforced with SiC particles were prepared by multi-layer spray deposition technique. Both microstructures and mechanical properties including hardness and tensile properties development during hot exposure process of Al-8.5Fe-1.3V-1.7Si, Al-8.5Fe-1.3V-1.7Si/15 vol% $SiC_P$ and Al-10.0Fe-1.3V-2Si/15 vol% $SiC_P$ were investigated. The experimental results showed that an amorphous interface of about 3 nm in thickness formed between SiC particles and the matrix. SiC particles injected silicon into the matrix; thus an elevated silicon concentration was found around $\alpha-Al_{12}(Fe,\;V)_3Si$ dispersoids, which subsequently inhibited the coarsening and decomposition of $\alpha-Al_{12}(Fe,\;V)_3Si$ dispersoids and enhanced the thermostability of the alloy matrix. Moreover, the thermostability of microstructure and mechanical properties of Al-10.0Fe-1.3V-2Si/15 vol% $SiC_P$ are of higher quality than those of Al-8.5Fe-1.3V-1.7Si/15 vol% $SiC_P$.

• Composites Research
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• 제17권5호
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• pp.54-60
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• 2004

복합재의 사전변형률과 형상기억합금의 형상기억효과를 유발하는 형상기억합금의 상변화량과의 관계를 예측하기 위하여 Eshelby의 등가개재물법과 Mori-Tanaka의 평균장이론을 이용한 새로운 3차원 모델을 제안하였다. 복합재 모델은 가공경화 현상을 갖는 알루미늄을 모재로, 단섬유 TiNi 형상기억합금을 강화재로 사용하였다. 모델 해석에 의하면 사전 변형률이 지극히 작은 영역에서는 사전변형률이 모두 강화재의 형상기억 효과를 유발하고, 이 보다 큰 영역에서 사전 변형률은 강화재의 형상기억 효과와 모재의 소성변형에 의한 것으로 나타났다. 이러한 복합재의 강화기구는 모재의 가공경화 현상과 형상기억 효과에 의한 항복응력 증가를 분리하여 제시되어야 한다.

• 대한기계학회논문집A
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• 제23권6호
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• pp.1048-1054
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• 1999

It is important to study the shielding effectiveness(SE) of reinforcing material of plastic composite materials against the electromagnetic(EM) waves. In this paper, SE of the shielding material of EM waves was investigated with actual experiments. The materials used in this study were made up of film, fiber and powder of conductive materials - Cu, Al, CF etc. Also, The resin film was used as matrix. The experiment was carried out by using a shielding evaluator(Shielding box) TR17302 with an ADVANTEST spectrum analyzer, model R3361C. It was found from the experimental results that copper, aluminum and carbon fiber were good candidates as a shielding material against the EM waves with increasing the SE as the composite was laminated. The characteristics of the SE against the EM waves depended on a mode of preparation of specimen. The effects of interval of wires on the SE were studied when the orientation and the space of Cu wires were changed. The SE strongly depended on the. orientation and the space of the Cu wire. SE decreased as the space of the Cu wires was increasing.