• 제목/요약/키워드: Aluminum form

검색결과 307건 처리시간 0.03초

난성형 T형상 알루미늄 부품의 성형공정 해석 및 실험 (Forming Analysis and Experiment of Hard to Forming T Shape Aluminum Part)

  • 진철규
    • 한국산업융합학회 논문집
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    • 제20권2호
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    • pp.141-148
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    • 2017
  • A process comprising a hot extrusion process and a warm forging process was designed to form a T-shaped aluminum structural component with a high degree of difficulty by the plastic forming method. A circular cylindrical part was extruded with a hot extrusion process, and then an embossing part was formed with a warm forging process. The formability and the maximum load required for forming were then determined using a forming analysis program. The hot extrusion process was executed at $450^{\circ}C$ under the extrusion speed at 6 mm/s, while the warm forging process was executed at $260^{\circ}C$ under the forging speed at 150 mm/s. For both the processes, a condition by which friction would not be generated between the mold and the material was implemented. The analysis results showed that the load required for hot extrusion was 1,019 tons, while the load required for the warm forging was 534 tons. The T-shaped part was manufactured by using a 1,600 tons capacity press. The graphite lubricant was coated on the mold as well as the material. A forming experiment was performed under the same condition with the analysis condition. The measured values from the load cell were 1,210 tons in the hot extrusion process and 600 tons in the warm forging process.

고 에너지 레이저를 통한 laser-ablated 알루미늄의 detonation 현상 연구 (The study of detonation of laser-ablated aluminum by high power laser)

  • 김창환;여재익
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제36회 춘계학술대회논문집
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    • pp.425-429
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    • 2011
  • 높은 레이저 복사 조도에 발생되는 금속 플라즈마의 발달 과정과 레이저 펄스 이후의 shadowgraph를 이용해 공기 중에서의 데토네이션과 연소 현상에 대해 연구되었다. 본 논문의 가장 중요한 점은 높은 레이저 에너지에 의해 삭마 된 알루미늄 플라즈마와 공기로부터의 산소와의 화학반응의 진행을 XRD를 통해 관측한 것이다. 또한 레이저를 통해 유도된 화학적 반응 파와 공기 중에서의 알루미늄 분진 폭발의 데토네이션과의 양적인 평가를 유도하였다. 이러한 연구는 덩어리 상태의 금속 샘플에서 산화제를 필요로 하지 않고 데토네이션을 발생시키는 새로운 방법을 제시할 것으로 여겨진다.

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알루미늄 합금/고장력 강판 겹치기 마찰교반점용접에서 공구 형상과 삽입 깊이에 따른 접합 특성 (Effect of Tool Shape and Insertion Depth on Joining Properties in Friction Stir Spot Welding of Aluminum Alloy/high-strength Steel Sheets)

  • 안수호;정영근
    • 한국분말재료학회지
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    • 제31권1호
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    • pp.37-42
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    • 2024
  • Friction stir spot welding (FSSW) is a solid-state joining process and a rapidly growing dissimilar material welding technology for joining metallic alloys in the automotive industry. Welding tool shape and process conditions must be appropriately controlled to obtain high bonding characteristics. In this study, FSSW is performed on dissimilar materials AA5052-H32 aluminum alloy sheet and SPRC440 steel sheet, and the influence of the shape of joining tool and tool insertion depth during joining is investigated. A new intermetallic compound is produced at the aluminum and steel sheets joint. When the insertion depth of the tool is insufficient, the intermetallic compound between the two sheets did not form uniformly. As the insertion depth increased, the intermetallic compound layer become uniform and continuous. The joint specimen shows higher values of tensile shear load as the diameter and insertion depth of the tool increase. This shows that the uniform formation of the intermetallic compound strengthens the bonding force between the joining specimens and increases the tensile shear load.

횡등방성 원통 셸에 의한 수중 음파의 공명 산란 (Resonant Scattering of Underwater Acoustic Wave by Transversely Isotropic Cylindrical Shells)

  • 김진연
    • 소음진동
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    • 제7권3호
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    • pp.449-455
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    • 1997
  • A theoretical study is presented for the prediction of the scattering of obliquely incident plane acoustic wave by transversely isotropic cylindrical shells immersed in water. In dorder to illustrate the vailidity of the theory backscattering form functions are compared with the existing results for degenerated problems: the catterings by isotropic shell and transversely isotropic solid cylinder. The unidirectional fiber reinforced boron-aluminum composites are selected as a model of transversely isotropic materials having potential applications in practice. From the resonant scattering analysis of the partial backscattering form functions, the dispersion curves for fluid-borne Stoneley wave, guided wave along the shell, and the lowest three Lamb type waves can be found. The Lamb type dispersions are compared with those of the flat plate. The variation of anisotropy significantly affects the properties of circumferential waves. From these results, it can be possible to identify parametrically the material properties of anisotropic cylindrical targets.

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물량 산출 및 생산성 분석 기반의 거푸집공사 비용공정 통합 모델 (Integration Model of Cost and Schedule in Aluminum Form Work based on Quantity Take-offs and Daily Productivity Analysis)

  • 지성민;현창택
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2011년도 추계 학술논문 발표대회
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    • pp.17-18
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    • 2011
  • Over the past 20 years, Researchers have tried to develop "Integration Model of Cost and Schedule" in construction industry. They suggested various models and techniques, however, it is still required to develop new methodology for AL Form Work in Public Multi-Housing Projects. Accordingly, this research focused on measuring quantity take-offs of on-going projects and analysing the basic process of using the resources(Labor, Material, Plant) related to cost and time data. There are 3 steps of this research : 1) The literature review of previous studies about Integration Model of Cost and Schedule was conducted. 2) Model for integration between cost and schedule was developed. 3) the accuracy of developed model was verified. The results are expected to improve in integrated managing the cost and schedule data of AL form work.

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자유곡면의 밀링 자기연마 복합가공에 관한 연구 (Compound Machining of Milling and Magnetic Abrasive Polishing for Free Form Surface)

  • 곽태경;김상오;곽재섭
    • 한국생산제조학회지
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    • 제19권4호
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    • pp.455-461
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    • 2010
  • Automated magnetic abrasive polishing which can be applied after machining of the mold on a machine tool without unloading is very effective for finishing a complicated injection mold surface. This study aims to realize one step polishing of free form surface with the same machine tool. For this purpose, magnetic flux density according to the change of curvature radii was simulated for selecting polishing conditions and experimental verification was performed with a complicated mold of aluminum alloy. As a result, it was seen by the simulation that the magnetic flux density at a gradual curvature of the mold was higher than at a steep curvature and the higher magnetic flux density produced the better surface roughness in the experimentation. The deviation for the surface roughness of the mold decreased on the whole and the uniform mold surface was obtained after the automated magnetic abrasive polishing.

플라즈마 전해 산화 표면처리 된 Al6061 소재의 광학적 특성연구 (A Study of Optical properties of Al6061 By plasma electrolytic oxidation surface treatment)

  • 유재인;윤주식;윤재곤;최순돈;유재용;장호경;김기홍
    • 한국레이저가공학회지
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    • 제17권2호
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    • pp.1-4
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    • 2014
  • With the PEO(Plasma electrolytic oxidation) surface treatment, the oxide film of aluminum alloy is growing in a short time. The reflectance measurement to find the oxygen atoms in the oxide could be investigated. In order to form a thicker oxide film, the PEO surface treatment should be uniformly controlled in processing time.

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국산 명반석과 황산염으로부터 고순도의 미세한 알루미나의 제조 및 특성에 관한 연구 (Fabrication and Characterization of High Purity of Fine Alumina from Korean Alunite and Sulfate Salts)

  • 변수일;이수영;김종희
    • 한국세라믹학회지
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    • 제16권1호
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    • pp.13-20
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    • 1979
  • High purity alumina has been extracted form low grade Korean alunite. Alunite ore was treated by 15% $NH_4OH$ solution, followed by 10% $H_2SO_4$ leaching and metallic impurities such as Fe and Ti were removed by solvent extraction method. Alumina prepared by the extraction process was 99.9% in purity. Hot Petroleum Drying Method has been employed for the preparation of uniformly fine alumina powder, using chemical reagent aluminum sulfate and ammonium aluminum sulfate extrated from Korea alunite. The sinterability of alumina powder prepared by Hot Petroleum Drying Method was shown to be improved in comparison with the one treated by other methods such as ball milling method, but dry pressing was difficult due to the agglomeration of calcined powder. The best slip of alumina powder prepared by Hot Petroleum Drying Method contained a lower soild content than the one treated by other methods. The alumina body formed by soild and drain casting with the former alumina powder showed a higher sintered density.

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Procera System의 역사적 고찰 (Procera System : a Review of Literature)

  • 신수연
    • 구강회복응용과학지
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    • 제22권4호
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    • pp.309-315
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    • 2006
  • Procera system으로 제작한 금관은 여러 연구들을 통해 강도, 적합도, 심미성, 시멘트 결합강도, 생체적합성 등에서 우수한 것으로 나타났고 오랜 기간 임상 연구를 통해서도 확인되었다. 따라서 주의 깊고 신중하게 임상에 적용시 만족스러운 보철물 제작이 가능할 것이다.

금속의 절삭성 평가를 위한 2-3차원 어트랙터 시스템의 구축 (Construction of 2-3 Dimensional Attractor System for Cutting Characteristics Evaluation of Metals)

  • 윤인식;이종대
    • 한국공작기계학회논문집
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    • 제14권2호
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    • pp.8-13
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    • 2005
  • This study proposes the construction of 2-3 dimensional attractor system for cutting characteristics evaluation of metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as feed rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in attractor characteristics. Constructed 2-3 dimensional attractor system in this study can be used for cutting characteristics evaluation of metals.