• 제목/요약/키워드: Aluminum ball

검색결과 95건 처리시간 0.026초

밀리미터파 간섭계용 타원 반사경의 공구 변화에 따른 고속절삭 특성 연구 (A Study on the characteristics of the High Speed Machining for several Tool Materials change of Ellipse Mirror Machining to be used in Millimeter Wave Interferometer System)

  • 이상용;김건희;김효식;양순철;홍창덕;조병무;원종호
    • 한국기계가공학회지
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    • 제6권4호
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    • pp.22-27
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    • 2007
  • This study aims to find the optimal cutting conditions, when ellipse mirrors consisted Aluminum alloy were made it the Millimeter-Wave Interferometer System mirror with several tools on the High-Speed Machine. Machining technique for precision machining characteristics of ellipse mirrors consisted Al6061 matter by Ball endmill is reported in this paper., Results of machining on the High-Speed Machine(using NCD(Natural Crystalline diamond), WC and coated TiAlN ${\phi}6mm$ ball endmill tool) had measurement of surface roughness and form accuracy with cutting conditions(the Feed rate, the Depth of cut and the Cutting speed). the Millimeter-Wave Interferometer System ellipse mirror had been machined foundational precision machining characteristics of aluminum.

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나노기공구조를 가진 알루미나필름의 트라이볼로지 특성 (Tribological Properties of Nanoporous Structured Alumina Film)

  • 김효상;김대현;안효석;한준희;이우
    • Tribology and Lubricants
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    • 제26권1호
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    • pp.14-20
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    • 2010
  • Tribological properties of nanoporous structured alumina film was investigated. Alumina film (AAO: anodic aluminum oxide) of $60{\mu}m$ thickness having nanopores of 45 nm diameter with 105 nm interpore-diatance was fabricated by mild anodization process. Reciprocating ball-on-flat sliding friction tests using 1 mm diameter steel ball as a counterpart were carried out with wide range of normal load from 1 mN to 1 N in an ambient environment. The morphology of worn surfaces were analyzed using scanning electron microscopy. The friction coefficient was strongly influenced by the applied normal load. Smooth layer patches were formed on the worn surface of both AAO and steel ball at relatively high load (100 mN and 1 N) due to tribochemical reaction and compaction of wear debris. These tribolayers contributed to the lower friction at high loads. Extremely thin layer patches, due to mild plastic deformation of surface layer, were sparsely distributed on the worn surface of AAO at low loads (1 mN and 10 mN) without the evidence of tribochemical reaction. Delaminated wear particles were generated at high loads by fatigue due to repeated loading and sliding.

오일 함침된 나노 기공 산화알루미늄 필름의 마찰 거동 (Friction Behavior of Oil-enriched Nanoporous Anodic Aluminum Oxide Film)

  • 김효상;김대현;한준희;안효석
    • Tribology and Lubricants
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    • 제27권4호
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    • pp.193-197
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    • 2011
  • Friction behavior of nanoporous anodic aluminum oxide(AAO) film was investigated. A 60 ${\mu}m$ thick AAO film having nanopores of 45 nm diameter with 105 nm interpore-diatance was fabricated by mild anodization process. The AAO film was then saturated with paraffinic oil. Reciprocating ball-on-flat sliding friction tests using 1 mm diameter steel ball as the counterpart were carried out with normal load ranging from 0.1 N to 1 N in an ambient environment. The morphology of worn surfaces were analyzed using scanning electron microscopy. The friction coefficient significantly increased with the increase of load. The boundary lubrication layer of paraffinic oil contributed to the lower friction at relatively low load (0.1 N), but it is less effective at high load (1 N). Plastic deformed layer patches were formed on the worn surface of oil-enriched AAO at relatively low load (0.1 N) without evidence of tribochemical reaction. On the other hand, thick tribolayers were formed on the worn surface of both oil-enriched and as-prepared AAO at relatively high load (1 N) due to tribochemical reaction and material transfer.

함침 오일 점도에 따른 나노동공 구조의 산화알루미늄 박막의 마찰 및 마멸 거동 (Tribological Influence of Kinematic Oil Viscosity Impregnated in Nanopores of Anodic Aluminum Oxide Film)

  • 김대현;안효석
    • 대한기계학회논문집A
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    • 제37권5호
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    • pp.625-630
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    • 2013
  • 본 연구는 직경 45 nm인 원통형 나노동공을 가진 산화알루미늄(AAO) 박막에 오일을 함침시켰을때 동점도가 마찰 마멸에 미치는 영향을 규명하고자 실시하였다. 양극산화법으로 제조한 AAO 박막을 직경 1 mm의 440C 스테인리스 강구를 상대재로 하여 왕복동 미끄럼 접촉시험을 실시하였다. 마찰면과 마멸입자는 주사전자현미경과 에닥스(Energy-dispersive X-ray)를 이용해 분석하였다. 높은 동점도 오일의 윤활효과가 저점도 오일에 비해 크게 향상되었다. 동점도가 낮은 경우엔 모든 하중조건에서 심한 마찰흔적과 함께 두꺼운 소성변형층이 넓게 형성되었으며 경계윤활막의 손상으로 접촉면에 물질전이와 화학적 반응 현상이 모두 발생하였다. 오일의 점도가 높은 경우 마찰면에 존재하는 경계윤활막이 파괴되지 않아 마찰흔적과 소성변형층의 형성이 매우 적었으며 물질전이와 화학적 반응이 방지되었다.

분무열분해법(Spray Pyrolysis)에 의한 알루미늄 산화물과 보론 산화물이 함께 도핑된 산화아연(AZOB: $Al_2O_3$ and $B_2O_3$ Co-doped Zinc Oxide)의 분말 제조에 대한 연구 (The studies on synthesis of aluminum oxide and boron oxide co-doped zinc oxide(AZOB) powder by spray pyrolysis)

  • 김상헌
    • 한국응용과학기술학회지
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    • 제31권4호
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    • pp.731-739
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    • 2014
  • 투명 전도성 산화물로서 알루미늄과 붕소가 함께 도핑된 아연산화물(AZOB)이 $900^{\circ}C$에서 분무 열분해법에 의해 제조되었다. 얻어진 마이크론 크기의 AZOB 분말은 알루미늄, 붕소 및 아연의 수용액으로부터 얻어진다. 분무 열분해로 얻어진 마이크론 크기의 AZOB 분말은 $700^{\circ}C$에서 두 시간동안의 후 소성 과정과 24 시간 동안의 볼 밀링을 통해 나노 크기의 AZOB으로 변환된다. AZOB을 구성하는 일차 입자의 크기를 Debye-Scherrer 식에 의해 계산하였고 압축된 AZOB 펠렛의 표면 저항을 측정하였다.

Bauxite로부터 습식 산처리법에 의한 알루미나 분체의 제조 및 그 이용에 관한 연구(III) : Aluminum Hydrate Gel의 분산에 의한 알루미나 분체의 소결성 향상 (A Study on the Preparation of Alumina Powders from Bauxite by Wet Acid Process and Their Utilization (III) : Effects of the Dispersion of Aluminum Hydrate Gel on the Sintering Behavior of Alumina Powder)

  • 조철구;정원도;배원태
    • 한국세라믹학회지
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    • 제30권4호
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    • pp.299-308
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    • 1993
  • Dispersant was used to avoid the agglomeration of aluminum hydrate precipitate and improve the sinterability of calcined alumina powder. The mean particle size of the aluminum hydrate precipitates was 0.26${\mu}{\textrm}{m}$ and 0.44${\mu}{\textrm}{m}$ when ball-milled with and without dispersant, respectively. After calcination at 110$0^{\circ}C$ for 5 hours, the size of the alumina powder without dispersant increased to 0.84${\mu}{\textrm}{m}$, while with dispersant slightly decreased to 0.22${\mu}{\textrm}{m}$. The most thermally active alumina powder was obtained from the sample calcined at 110$0^{\circ}C$ for 5 hours with the 1% dispersant concentration. Using the calcined alumina powder at the above optimized condition, the specimen showed fired density of 3.94g/㎤, 4-point MOR of 364MPa, and KIC of 3.26MPam1/2 after sintered at 155$0^{\circ}C$ for 3 hours.

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고속가공의 절삭 깊이에 따른 알루미늄 합금 7075의 표면 거칠기에 대한 연구 (A Study on Surface Roughness of Al alloy 7075 to Cutting depth in High-speed Machining)

  • 박은식
    • 한국기계가공학회지
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    • 제9권6호
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    • pp.29-35
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    • 2010
  • Recently the industry high-speed machining has been applied to the automotive, aircraft, electronics parts machining because the effect of cost savings, machining time reduction and productivity improvement. In this study recently the aircraft structural aluminum alloy 7075 used in cutting the ball end-mill on the surface roughness terms most affect the parameters of the spindle speed and feed rate on the surface roughness of the work-piece according to the cutting depth is to investigate. Cutting depth at 0.3 mm has the lowest surface roughness.

Elevated Temperature Strength and Microstructure of Atomized and Ball-milled Al-xFe-yCr Alloys

  • Kim, Kyeong-Hwan;Chun, Byong-Sun
    • 한국분말재료학회지
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    • 제7권4호
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    • pp.197-204
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    • 2000
  • Gas atomization mechanical alloying and hot pressing have successfully made high temperature Al-9.45Fe-4.45Cr alloy. The microstructure and mechanical properties of this alloy has been studied by using optical microscope, scanning electron microscope, transmission electron microscope, X-ray diffractometer and compressive tester. It contains high concentration of transition elements of Fe and Cr, which form thermally stable dispersoids in the aluminum matrix. Proper oxidation of powders during ball milling strengthens the bulk extrudates by providing the obstacle particles. The oxide particles are very chemically and thermally stable and prevent the coarsening of the intermediate compounds.

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Techniques For Control Acoustic Response of Corner-Pinned Rectangular Plate Using Piezo-electric Actuator

  • Jung, Do-Hee;Kim, Woo-Young;Lee, Sang-Kee;Park, Seen-Ok
    • International Journal of Aeronautical and Space Sciences
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    • 제4권2호
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    • pp.79-87
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    • 2003
  • Acoustic response control of a comer-pinned plate using piezoelectric wafers was studied, both theoretically and experimentally. Three different sizes of aluminum alloy plates were used and available ball joints were employed to hold the plate at the four comers. The plate with the largest aspect ratio showed the largest and most clear responses to the acoustic excitation in the range of frequencies (0~200Hz), and sound pressure levels (80~100dB) as predicted. The reduction of the acoustic response of the plate by piezoelectric actuator was very significant, more than expected, but abatement of the sound transmission through the plate was only slightly altered by the piezoelectric actuator. This work is an original work extending earlier work with doors excited by acoustic fields. The important difference is the used of ball joints to simulate the joints.

압전소자를 이용한 음향 진동 박판에 대한 제어 기법 (Reduction Method of Acoustic Vibrating Plate Using Piezo Electric Material)

  • Dohee, Jung;SeeBok, Park;Wooyoung, Kim
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 춘계학술대회논문집
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    • pp.421-428
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    • 2004
  • Acoustic response control of a corner-pinned plate using piezoelectric wafers was studied, both theoretically and experimentally. Three different sizes of aluminum alloy plates were used and available ball joints were employed to hold the plate at the four corners. The plate with the largest aspect ratio showed the largest and most clear responses to the acoustic excitation in the range of frequencies (0~200Hz), and sound pressure levels (80~100dB) as predicted. The reduction of the acoustic response of the plate by piezoelectric actuator was very significant, more than expected, but abatement of the sound transmission through the plate was only slightly altered by the piezoelectric actuator. This work is an original work extending earlier work with doors excited by acoustic fields. The important difference is the used of ball joints to simulate the joints.

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