• Title/Summary/Keyword: Aluminum 2024

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Friction Welding of Spheroidal Graphite Cast Iron and 2024 Aluminium Alloys using Insert Metal (삽입금속을 사용한 구상흑연주철과 2024 알루미늄합금의 마찰압접에 관한 연구)

  • KIM CHANG-GYU;KIM CHI-OK;KIM KWANG-ILL
    • Journal of Ocean Engineering and Technology
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    • v.17 no.5 s.54
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    • pp.76-81
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    • 2003
  • Friction welding of GCD45 spheroidal graphite cast iron and 2024 aluminum alloy has been studied, especially in terms of the joint faces and strength of friction welding. For appropriate results of the friction welding of GCD45 graphite cast iron and 2024 aluminum alloy, an insert of A1050 pure aluminum metal was used. The joint strength of the A1050 pure aluminum insert approached the maximum strength of 165.7Mpa, compared to 128MPa for the joint between GCD45 graphite cast iron and A1050 pure aluminum without the insert metal. Maximum strength, 165.7Mpa, was possible for the following optimum conditions: 20MPa for the friction pressure, P1, 60MPa for the upsetting pressure, P2, 1 second for the friction time, t1, 3000rpm for the rotation, N, and 0.3 seconds for the brake time, tB.

Research on the Mechanical Properties of Some New Aluminum Alloy Composite Structures in Construction Engineering

  • Mengting Fan;Xuan Wang
    • Korean Journal of Materials Research
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    • v.34 no.2
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    • pp.72-78
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    • 2024
  • The lightweight and high strength characteristics of aluminum alloy materials make them have promising prospects in the field of construction engineering. This paper primarily focuses on aluminum alloy materials. Aluminum alloy was combined with concrete, wood and carbon fiber reinforced plastic (CFRP) cloth to create a composite column. The axial compression test was then conducted to understand the mechanical properties of different composite structures. It was found that the pure aluminum tube exhibited poor performance in the axial compression test, with an ultimate load of only 302.56 kN. However, the performance of the various composite columns showed varying degrees of improvement. With the increase of the load, the displacement and strain of each specimen rapidly increased, and after reaching the ultimate load, both load and strain gradually decreased. In comparison, the aluminum alloy-concrete composite column performed better than the aluminum alloy-wood composite column, while the aluminum alloy-wood-CFRP cloth composite column demonstrated superior performance. These results highlight excellent performance potential for aluminum alloy-wood-CFRP composite columns in practical applications.

Vibration behavior of cracked ceramic reinforced aluminum composite fixed beams

  • Abdellatif Selmi
    • Steel and Composite Structures
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    • v.52 no.5
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    • pp.583-593
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    • 2024
  • The present paper deals with the dynamic analysis of cracked ceramic-reinforced aluminum composite fixed beams by using a method based on changes in modal strain energy. Mechanical characteristics of composite materials of the beams are predicted through Mori-Tanaka micromechanical scheme. A Comparative study and numerical simulations involve various parameters; ceramic volume fraction, reinforcement aspect ratio, ratio of the reinforcement Young's modulus to the matrix Young's modulus and ratio of the reinforcement density to the matrix density are taken into investigation. The obtained results prove the important effects of these parameters on intact and cracked ceramic aluminum beams.

Strength Characteristics of An Aluminum 2024-T3 in Short-time High Temperature Environment (AL 2024-T3의 단시간 고온 강도 특성)

  • 이열화;김재영;김헌주;박경민;김종환
    • Journal of the Korea Institute of Military Science and Technology
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    • v.4 no.1
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    • pp.255-263
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    • 2001
  • The main purpose of this paper is to investigate strength characteristics of Aluminum 2024-T3 in high temperature environment. Tensile test of Aluminum 2024-T3 has been carried out in high temperature environment. The stress-strain relations are investigated with temperature and Young's modulus, yield strength and ultimate strength are deduced from the test results. The modulus and strength of the test are compared with those of MIL HANDBOOK and tips on structural design in high temperature environment are suggested.

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A Study on the Fatigue Behavior of ARALL and Manufacturing of ARALL Materials (ARALL재의 개발과 이의 파괴거동에 관한 연구)

  • 손세원;이두성;장정원;홍성희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.908-912
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    • 1996
  • FRMLs consist of thin sheets of high strength metal, which are laminated using a structural adhesive and high strength fibers. ARALL(Aramid-fiber Reinforced Aluminum alloy Laminates) of FRMLs is a new class of hybrid material. HERALL(Heracron Reinforced Aluminum Laminate) i.e. domestic ARALL is made of homemade aramid fibers, adhesives and adhesive technique. Domestic aramid fiber is Heracron manufactured by KOLON and domestic adhesive is epoxy resin manufactured by Han Kuk Fiber. In this study, Fatigue crack propagation behavior was examined in a 2024-T3 aluminum alloy/aramid-fiber epoxy 3/2 laminated composites, HERALL and ARAL $L^{ⓡ}$-2 LAMINATE comparing with 2024-T3 aluminum alloy. The extrinsic toughening mechanisms in HERALL and ARALL were examined, the crack bridging behavior of fibers was analyzed by new algorithm, which measures crack bridging stress, and the crack bridging zone length was measured.

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Simulation and Design of Optimized Three-Layer Radiation Shielding to Protect Electronic Boards of Satellite Revolving in Geostationary Earth Orbit (GEO) Orbit against Proton Beams

  • Ali Alizadeh;Gohar Rastegarzadeh
    • Journal of Astronomy and Space Sciences
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    • v.41 no.1
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    • pp.17-23
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    • 2024
  • The safety of electronic components used in aerospace systems against cosmic rays is one of the most important requirements in their design and construction (especially satellites). In this work, by calculating the dose caused by proton beams in geostationary Earth orbit (GEO) orbit using the MCNPX Monte Carlo code and the MULLASSIS code, the effect of different structures in the protection of cosmic rays has been evaluated. A multi-layer radiation shield composed of aluminum, water and polyethylene was designed and its performance was compared with shielding made of aluminum alone. The results show that the absorbed dose by the simulated protective layers has increased by 35.3% and 44.1% for two-layer (aluminum, polyethylene) and three-layer (aluminum, water, polyethylene) protection respectively, and it is effective in the protection of electronic components. In addition to that, by replacing the multi-layer shield instead of the conventional aluminum shield, the mass reduction percentage will be 38.88 and 39.69, respectively, for the two-layer and three-layer shield compared to the aluminum shield.

The study on structural performance of fiber metal laminates (섬유금속 적층판의 구조적 성능 연구)

  • Kim, Sung Joon;Kim, Tae-Uk;Kim, Seungho
    • Aerospace Engineering and Technology
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    • v.13 no.1
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    • pp.20-26
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    • 2014
  • In this paper, yield stress, tangent modulus and failure strain were varied to ascertain the influence of impact response such as impact force histories and residual energy. And the buckling behavior of FML(Fiber Metal Laminates) were analyzed using numerical method. A number of analyses on FML and aluminum panel were conducted for shear and compression loading to compare the capability of stability. And to evaluate the static performance, static analysis has performed for box beam structure. Low-velocity impact analysis has performed on FML made of aluminum 2024 sheet and glass/epoxy prepreg layers. And the buckling and static performance of FML have been compared to aluminum using the analysis results. For the comparison of structural performance, similar analyses have been carried out on monolithic aluminum 2024 sheets of equivalent weight.

Corrosion Protection Properties of Co3O4 and CoFe2O4 Nanoparticles for Water-Based Epoxy Coatings on 2024-T3 Aluminum Alloys

  • Thu Thuy Thai;Anh Truc Trinh;Thi Thanh Tam Pham;Hoan Nguyen Xuan
    • Corrosion Science and Technology
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    • v.22 no.2
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    • pp.90-98
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    • 2023
  • In this study, cobalt oxide (Co3O4) and cobalt-doped magnetite (CoFe2O4) nanoparticles were synthesized by a hydrothermal method. They were then used as corrosion inhibitors for corrosion protection of AA2024-T3 aluminum alloys. These obtained nanoparticles were characterized by x-ray diffraction, field-emission scanning electron microscopy, and Zeta potential measurements. Corrosion inhibition activities of Co3O4 and CoFe2O4 nanoparticles were determined by performing electrochemical measurements for bare AA2024-T3 aluminum alloys in 0.05 M NaCl + 0.1 M Na2SO4 solution containing Co3O4 or CoFe2O4 nanoparticles. Corrosion protection for AA2024-T3 aluminum alloys by a water-based epoxy with or without the synthesized Co3O4 or CoFe2O4 nanoparticles was investigated by electrochemical impedance spectroscopy during immersion in 0.1 M NaCl solution. The corrosion protection of epoxy coating deposited on the AA2024-T3 surface was improved by incorporating Co3O4 or CoFe2O4 nanoparticles in the coating. The corrosion protection performance of the epoxy coating containing CoFe2O4 was higher than that of the epoxy coating containing Co3O4.

Mechanical Properties of High Strength Aluminum Alloy Composites Reinforced by SiC Particulates (SiC 입자로 분산 강화된 고력 알루미늄 합금 복합재료의 기계적 성질)

  • Lee, Eui-Gil;Choi, Woon;Nam, Seung-Eui
    • Journal of Korea Foundry Society
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    • v.17 no.2
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    • pp.164-169
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    • 1997
  • Mechanical properties of aluminum-matrix composites, fabricated by dispersion of fine SiC particulates of which size was less than 1 ${\mu}m$ into 2024 and 7075 aluminum alloys, have been investigated. Homogeneous mixing between the matrix and SiC particulates could be achieved by jar milling for 8 hours with appropriate processing agent. At temperatures below 473K, high-temperature tensile strength of the composites was higher than that of the 2024 and 7075 aluminum alloys which were used as matrix materials. However, tensile strength of the composites was approximated to that of the matrix materials at 573K. Thus, it could be suggested that effects of particle dispersion on tensile strength of aluminum alloys was diminished at temperatures higher than 573K.

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A hybrid singular value decomposition and deep belief network approach to detect damages in plates

  • Jinshang Sun;Qizhe Lin;Hu Jiang;Jiawei Xiang
    • Steel and Composite Structures
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    • v.51 no.6
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    • pp.713-727
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    • 2024
  • Damage detection in structures using the change of modal parameters (modal shapes and natural frequencies) has achieved satisfactory results. However, as modal shapes and natural frequencies alone may not provide enough information to accurately detect damages. Therefore, a hybrid singular value decomposition and deep belief network approach is developed to effectively identify damages in aluminum plate structures. Firstly, damage locations are determined using singular value decomposition (SVD) to reveal the singularities of measured displacement modal shapes. Secondly, using experimental modal analysis (EMA) to measure the natural frequencies of damaged aluminum plates as inputs, deep belief network (DBN) is employed to search damage severities from the damage evaluation database, which are calculated using finite element method (FEM). Both simulations and experimental investigations are performed to evaluate the performance of the presented hybrid method. Several damage cases in a simply supported aluminum plate show that the presented method is effective to identify multiple damages in aluminum plates with reasonable precision.