• 한국전기전자재료학회논문지
• /
• 제32권6호
• /
• pp.483-489
• /
• 2019

For machine learning techniques, a large amount of high-quality material property data should be accumulated. In this study, several data for an alumina tape casting process were produced with the variables of slurry viscosity, gap size, and coating speed. The alumina tapes were manufactured in the range of 1,000~6,000 cps for slurry viscosity, $300{\sim}1,000{\mu}m$ for gap size, and 0.5~2.0 m/min for coating speed. As a result, the lower the viscosity, coating speed, and gap size, the more pore-free tapes could be manufactured. The viscosity of the slurry limited the minimum thickness of the tape. Green sheets with high packing density were manufactured from the slurry of 100~6,000 cps slurry viscosity, coating speed of 0.5 m/min, and a $300{\sim}500{\mu}m$ gap size.

• 한국세라믹학회지
• /
• 제32권12호
• /
• pp.1349-1356
• /
• 1995

The change of permeation mechanism from Knudsen diffusion to micropore diffusion was observed after CVD modification of an alumina-sol coated alumina support which was prepared by slip coating process. Permselectivities of He/N2, H2/N2, and CO2/N2 were 5.67, 5.02, and 1.44, respectively. These values were higher than those under Knudsen diffusion controlled region.

• 한국세라믹학회지
• /
• 제51권5호
• /
• pp.399-405
• /
• 2014

Porous alumina with different porosities, 5.2 - 47.5%, were coated with cover-glass having a thickness of $160{\mu}m$, using epoxy adhesive. We investigated the effect of the porosity of the substrate layer on the crack initiation load, and the size of cracks propagated in the coating layer. Hertzian indentations were used to evaluate the damage behavior under a constrained loading condition. Typically, two types of cracks, ring cracks and radial cracks, were observed on the surface of the glass/porous alumina structure. Indentation stress-strain curves, crack initiation loads, crack propagation sizes, and flexural strengths were investigated as a function of porosities. The results indicated that a porosity of less than 30% and a higher substrate elastic modulus were beneficial at suppressing cracks occurrence and propagation. We expect lightweight mechanical components with high strength can be successfully fabricated by coating and controlling porosities in the substrate layer.

• 한국재료학회지
• /
• 제25권5호
• /
• pp.226-232
• /
• 2015

본 연구에서는 손상된 알루미늄 금형의 복원을 위해 고온플라즈마 용사법을 이용하여 금형의 표면에 $Al/Al_2O_3$ 혼합분말을 용사한 후 코팅층과 모재의 증착강도에 대한 평가를 수행하였다. 증착강도의 평가는 분사노즐의 이동속도, 순수한 알루미늄 bond coat 층의 유무에 따라 평가되었으며, bond coat 층을 생성시키지 않았을 때, 코팅층의 두께는 열팽창에 의한 잔류인장응력의 감소를 위해 두껍지 않아야 하지만 일정두께 이상이 되어야 최대의 증착강도를 얻을 수 있음이 나타났다. 또한 순수한 알루미늄 bond coat 층은 내부 결함이 없는 응고된 금속이기 때문에 두께에 따른 증착강도의 영향을 그대로 받아 두께가 두꺼울수록 bond coat 층을 생성시키지 않은 시험편보다 증착강도가 매우 낮게 측정되었다. 반면, 가장 얇게 bond coating 된 시험편 Bc3(3회의 bond coating층과 분사건의 이동속도가 20 cm/sec인 시험편) 는 bond coating을 하지 않은 시험편 중 가장 높은 증착강도를 가지는 시험편 Wbc20(bond coating층이 없고 분사건의 이동속도가 20 cm/sec인 시험편)보다 약 2배 이상증착강도가 향상되었다. 따라서 금형의 복원시에 중간층의 형성이 반드시 필요하며, 이는 코팅층의 잔류 인장응력을 보완시키며 고인성의 순수한 알루미늄과 같은 코팅층과 유사한 층을 코팅하는 것이 필요한 것으로 사료된다.

• 한국세라믹학회지
• /
• 제39권12호
• /
• pp.1153-1157
• /
• 2002

입도가 다른 두 가지 고순도 ${\alpha}-Al_2O_3$ 분말을 이용하여 slip casting법과 담금코팅(dip coating)법으로 다공질 알루미나 지지체와 중간층을 각각 제조하였으며, 그 위에 분리막인 산화티탄($Tio_2$)층을 Ti-naphthenate용액으로 screen printing한 후 열분해시켜 형성시킴으로써, 3층 구조의 비대칭성 세라믹 분리막을 제조하였다. 알루미나 지지체의 곡강도, 기공율 및 평균 기공크기는 각각 231 Kg/$cm^2$, 30.26%, 0.19 ${mu}m$였으며, 중간층은 두께가 약 30 ${mu}m$, 평균 기공크기가 0.063 ${mu}m$였다. 또한 최상층 $Tio_2$ 분리막은 그 두께가 약 0.5 ${mu}m$였으며 평균 약 20 nm 정도의 미세 기공들이 매우 균일하게 형성되어 있었다.

• 한국세라믹학회지
• /
• 제51권3호
• /
• pp.177-183
• /
• 2014

Alumina-silica composite coating layers were prepared by electrophoretic deposition (EPD) of plate-shaped alumina particles dispersed in a sol-gel binder, which was prepared by hydrolysis and the condensation reaction of methyltrimethoxysilane in the presence of colloidal silica. The microstructure and the electrical and thermal properties of the coatings were compared according to the EPD process parameter: voltage, time and the content of the plate-shaped alumina particles. The electrical insulation property of the coatings was measured by a voltage test. The coatings were prepared by EPD of the sol-gel binder with 5-30 wt% plate alumina particles on parallel electrodes at a distance of 2 cm for 1-10 min under an applied voltage of 10-30 V. The coatings experienced increased breakdown voltage with increasing thickness. However, the higher the thickness was, the smaller the breakdown voltage strength was. A breakdown voltage as high as 4.6 kV was observed with a $400{\mu}m$ thickness, and a breakdown voltage strength as high as 27 kV/mm was achieved for the sample under a $100{\mu}m$ thickness.

• Journal of Mechanical Science and Technology
• /
• 제16권7호
• /
• pp.911-918
• /
• 2002

The tribological performance of A1$_2$O$_3$/NiCr coating deposited on steel (SH45C) was investigated under lubrication. The parameters of sliding wear consist of normal load and coating thickness. Test result showed that there was no evidence of an improved bonding strength in the coating. However, the wear resistance of the A1$_2$O$_3$/NiCr coaling was significantly greater than that of the Al$_2$O$_3$ coating. It was eviclent that the residual stress for the A1$_2$O$_3$coating was higher than that of the A1$_2$O$_3$/NiCr coating from the Scratch test failure of coating. The bond coating played an important role in decreasing the residual stress. Also, it was found that the residual stress had d notable influence on the wear mechanism.

• 대한기계학회논문집A
• /
• 제23권7호
• /
• pp.1245-1252
• /
• 1999

The sliding wear behavior of $Al_2O_3/NiCr$ coating deposited on steel(SM45C) was investigated under lubrication. The parameters of sliding wear are normal loads, coating thickness. As a result, the wear resistance of $Al_2O_3/NiCr$ coating was remarkably greater than that of $Al_2O_3$ coating. The optimized coating thickness was found to be $300{\mu}m$ to ensure good anti-wear. The bond coating played important role in decreasing residual stress. The residual stress had much influence on wear mechanism. These results were correlated with the stress state of coating and the microstructure of coating.

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
• /
• pp.124-127
• /
• 1999

• 한국세라믹학회지
• /
• 제15권2호
• /
• pp.89-97
• /
• 1978

The basic mechanism of adherence in sintered high purity alumina ceramic-to-metal bonding was studied. Emphasis was placed on flux composition, porosity of the fired ceramics, and metallizing mixtures. The study was conducted on 95 and 99.5% alumina, using molydbenum-manganese, molybdenum-manganese-silicon dioxide metallizing compositions. Metallizing was performed in wet hydrogen (dew point, ＋17$^{\circ}C$) at 145$0^{\circ}C$ for 45min. This experiment indicated that adhernece mechanism of ultra high purity alumina ceramic was attributed to formation of $MnAl_2O_$4, and in the case of 95% alumina containing glass, the migration of glass from the interface into the void of the metal coating was the main role to the adhrence. It showed also that greater the bond-strength was resulted as porosity was increased.