• 한국분말재료학회지
• /
• 제16권6호
• /
• pp.431-437
• /
• 2009

Various inorganic fillers improve the thermal conductivity and physical properties of organic products. Alumina has been used a representative filler in the heat radiation sheet for the heat radiation of electric device. The high filling rate of alumina increases the thermal conductivity and properties of products. We successfully developed the spherical alumina by flame fusion process using the oxygen burner with LPG fuel. In the high temperature flame (2500$\sim$3000$^{\circ}C$) of oxygen burner, sprayed powders were melting and then rotated by carrier gas. This surface melting and rotation process made spherical alumina. Especially effects of chemical composition and particle size of stating materials on the melting behavior of starting materials in the flame and spheroidization ratio were investigated. As a result, spheroidization ratio of boehmite and aluminum hydroxide with endothermic reaction of dehydration process was lower than that of the sintered alumina without dehydration reaction.

• The Korean Journal of Ceramics
• /
• 제5권4호
• /
• pp.379-385
• /
• 1999

Minute boehmite crystals with high aspect rations, which were hydrothermally synthesized from gibbsite in $Ba(OH)_2$ solution, occluded Ba with the Ba/Al molar ratio of about 0.03 in their interlayers. Their surface areas were about 14$\m^2$/g. The Ba-intercalated bohemite samples were partly used for producing $BaAl_{12}O){19}$ with low sinterability by externally supplementing $Ba(OH)_2$, and for forming transient aluminas. The surface area of $BaAl_{12}O){19}$ obtained by firing at $1500^{\circ}C$ for 3 h was 5.3$\m^2$/g, which was significantly lower than 12$\m^2$/g of the sol-gel origin. While a mixture ${\gamma}$-alumina and BaO is known to from $BaAl_{12}O){19}$ at $1200^{\circ}C$, solid state reaction between η-alumina transformed from the Ba-intercalated boehmite and BaO formed from $Ba(OH)_2$ deposited on the boehmite started above $1300^{\circ}C$. This suggests that large sized $Ba^{2+}$ ion occluded in η-alumina considerably suppresses the diffusion of $Al^{3+}$ ion. The surface area of the Ba-intercalated boehmite fired at $1400^{\circ}C$ for 3h was as high as 14$\m^2$/g indicative of its potential applicability to combustion catalysts. But it was decreased to 5.0$\m^2$/g after firing at $1500^{\circ}C$ for 3 h, accompanied by abrupt formations of $\alpha$-alumina and $BaAl_{12}O){19}$ as main products. The suppression of $\alpha$-alumina formation up to $1400^{\circ}C$ also suggests the significant blocking effect of $Ba^{2+}$ ion on the diffusion of the component ions.

• 한국세라믹학회지
• /
• 제36권1호
• /
• pp.89-96
• /
• 1999

석고몰드의 단점을 극복할 수 있는 다공질 알루미나 몰드의 제조저건을 확립하였다. 다공질 알루미나 몰드의 제조를 위해 활성탄의 질량비에 따라 조성비를 달리하여 첨가한 후, ESA와 유동특성 등을 조하삼으로써 안정된 이상 슬러리를 제조하였으며, 이를 석고몰드에 캐스팅하여 얻은 원통형 알루미나 몰드를 사용하여 활성탄의 양과 소결온도에 따른 수축율 변화와 마모에 대한 저항성을 측정하였다. 다공질 알루미나 몰드의 소결에서는 비수축 소결구인 표면확산에 의해 입자간 넥 강도의 증진을 통한 몰드의 강도 증진을 도모하는 것이 바람직하며, 이를 위해 1,00$0^{\circ}C$이하에서 유지시간의 변화에 따른 열역학적 방법, 1,00$0^{\circ}C$이상의 온도에서 알루미나의 수축을 억제하면서 빠른 승온속도를 열처리온도에 따른 동역학적 방법과 이 두가지 방법을 혼합하는 방법 등으로 구분하여 다동질 알루미나 몰드의 소결조건을 분석하였다. 위 방법들에 대한 다공질 알루미나 몰드의 캐스팅 특성을 분석한 결과, 복합 소결법이 최적임을 알수 있었다. 제조된 다공질 알루미나 몰드의 비교적 높은 강도를 보였으며, 석고몰드레 비해 빠른 건조시간, 산, 염기에 대한 내식성 및 캐스팅 특성이 우수하였다.

• 한국결정성장학회지
• /
• 제12권2호
• /
• pp.80-86
• /
• 2002

$Al_{2}O_{3}/SiC$ nanocomposites were made by infiltrating partially sintered alumina bodies with polycarbosilane (PCS) solutions, which is a SiC polymer precursor, with pressureless sintering. The SiC content, densification, phases, strength, and microstructure were investigated with the processing parameters such as PCS solution concentration and heat treatment condition for PCS pyrolysis and sintering. The results were compared with those for pure alumina and nanocomposite samples made by the existing polymer precursor route (i.e. the PCS addition process). The SiC contents of up to 1.5 vol% were obtained by the PCS infiltration. PCS pyrolysis, followed by air heat treatment, was needed before sintering to avoid a cracking problem and to attain a densification as high as 98 % of theoretical. The nanocomposites exhibited significantly higher strength than pure alumina and those prepared by the PCS addition process despite larger grain size. Besides $\alpha-Al_{2}O_{3}/SiC$ and $\beta-SiC$ phases, mullite was present a little in the nanocomposites, which resulted from the reaction of $SiO_{2}$ in the pyrolysis product of PCS with the $Al_{2}O_{3}$ matrix during sintering. The nanocomposites had intagranular particles believed to be SiC, which is a typical feature of $Al_{2}O_{3}/SiC$ nanocomposites.

• 한국세라믹학회지
• /
• 제40권7호
• /
• pp.662-666
• /
• 2003

인공치관용 알루미나-유리 복합체를 유사 구강분위기인 인공타액 하에서 200-1000 N의 하중 조건으로 $10^{6}$ 횟수까지 헤르찌안 반복하중 피로특성을 조사하였다. 200 N의 하중에서 $10^{6}$까지 반복피로 실험결과, 강도 저하 및 균열 현상은 관찰되지 않았다. 하중이 1000 N으로 증가함에 따라 링 균열에서 방사상 균열로 전이되었을 때 급격한 강도 저하 현상이 발생하였다. 강도 저하 현상은 유사 구강 분위기하에서 반복 하중 접촉 시 발생한 방사상 균열을 통해 침투한 인공타액과 유리상의 화학적 반응으로 더욱 가속화 되었다.

• 한국세라믹학회지
• /
• 제44권4호
• /
• pp.235-239
• /
• 2007

For the pressure compaction process of the ceramic powder, the density distribution is very important for the uniform shrinkages at the sintered body. In this paper, we fabricated alumina green body using compaction process and simulated about same condition. Then comparison of simulation and experimental result confirmed that accuracy of simulation. On the average density of top and lower part was each $2.41g/cm^3,\;2.27g/cm^3$ and deviation at final step was calculated with 0.06 in simulation. Also, experiments show that total density of top and lower part was each $2.59g/cm^3,\;2.36g/cm^3$, and deviation was 0.09. Conclusion, that was not a difference to the simulation and experimental result. The application using the finite element simulation method is possible optimization of the compressing process, predict generated part of cracks and there is a possibility of getting result of more fast, more accurate then existing experience method.

• The Korean Journal of Ceramics
• /
• 제6권2호
• /
• pp.143-149
• /
• 2000

Monolithic refractory technology has been developed for RH vessels, with the purpose of reducing the total refractory cost. The technology includes the use of an improved monolithic refractory and microwave drying. The improved monolithic refractory was an alumina-spinel composition, of the type used in steel ladles, to which fine alumina was added to increase the density and corrosion resistance. The microwave drying method, previously developed and used to dry the monolithic lining in steel ladles, was modified for use in drying the dense, 500mm thick lining in RH vessels. This work has resulted in significant cost savings.

• 한국세라믹학회지
• /
• 제29권4호
• /
• pp.312-318
• /
• 1992

Two kinds of alumina specimens with different grain size (1 and 51 $\mu\textrm{m}$) but same density were prepared by hot-pressing. Fracture strength and fracture toughness of these specimens at low strain rate, sonic velocity, and elastic property were evaluated. Ballistic performance against Cal. 50 AP projectile was characterized by thick-backing method by using A16061-T6 reference block. Mechanical properties measured at low strain rate showed that the specimen with samll grain (SG) were better than specimen with large grain (LG). Fracture strength and fracture toughness of LG specimen were 131 MPa and 3.01 MPa{{{{ SQRT { m} }}, but those of SG specimen were 349 and 4.23, respectively. Sonic velocity and elastic properties of these specimen were similar, but bulk velocity and bulk modulus were different at amount of 4 and 9%. The tendency of ballistic performance was not consistent with the mechnaical properties at low strain rate. The ballistic performance based on quantitative efficiency revealed that the LG specimen (5.13) was ballistically better than the SG specimen (4.00) in spite of their lower mechanical properties.

• 한국세라믹학회지
• /
• 제34권9호
• /
• pp.927-934
• /
• 1997

Static and cyclic fatigue tests were carried out for alumina specimen to study the statistical analyses (normal, lognormal and Weibull distribution) of fatigue lifetime data and nominal initial crack length data. Fatigue lifetime data followed Weibull distribution better than normal or lognormal distribution, for the shape parameter of the notched specimen was larger than that of the unnotched specimen. The nominal initial crack length data obtained from fatigue lifetime followed the lognormal and Weibull distribution better than normal distribution, for the coefficient of variation of the unnotched specimen was larger than that of the notched specimen, and shape parameter of unnotched specimen was smaller than that of the notched specimen.

• 시멘트
• /
• 통권59호
• /
• pp.26-38
• /
• 1975

본고는 일본 소야전Cement Co.의 중앙연구소주임연구원으로 있는 Hiroshi Uckikawa 박사가 일본의 Ceramics-Japan지(''74.10)에 기고한 것을 번역한 것으로서 그 내용에 의한 목차는 다음과 같다. 즉 근년에 개발된 새로운 cement로서는 1. 속경성 cement 2) 초속경 cement(jet cement, regulated set cement) 2) Alumina cement 3) 초조강 cement 4) 급경 cement 2. 고강도 cement 3. 내구성 cement 1) 내유산균 cement 2) 내화 cement (1) alumina cement 계 (2) barium, strontium 계 cement (3) 인산 aluminium 계 cement 3) 방사선차폐용 cement 4. 팽창 cement 1) alumine 산, 유산 calcium 수화물의 생성에 의한 것 2) 수산화 calcium의 생성에 의한 것 3) 기타 5. 시공성을 개선한 cement (예: 유정용 cement, 도장용 cement) 등이 있다. 머지 않아 우리나라에서도 cement 품종의 다양화가 필연적인 문제로 대두될 것을 생각하여 본번역문이 다소나마 도움이 되기를 바란다.