• Title/Summary/Keyword: Alumina Ceramics

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The Effects of Suspension Composition on Defects in Aqueous Tape Casting of Alumina Ceramics

  • Shin, Hyo-Soon
    • Journal of the Korean Ceramic Society
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    • v.41 no.9
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    • pp.647-652
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    • 2004
  • In aqueous tape casting of alumina slurry systems, the relationships between the suspension compositions and the defects of the dried tapes were discussed. The suspensions compositions were controlled with the ratios of the solids, water and organics binder contents. The effects of the thickness of dried tape and kinds of binder system were also examined. In the defect free region, the apparent viscosity showed nearly same value due to the count balancing effect of solid and organic binder content on the apparent viscosity. When water content was constant, increasing solid led to decrease of organic binder content. The defect free region was narrowed with increasing of casting thickness. When linear type acrylic emulsion binders system (D1000 and D 1035) were used, defect free zone formed the belt type in the triangle of solid, water and organic binder content according to the line of constant water contents. However the defect free region was not found in the cross-link type emulsion binder system (D 1050).

Micro-drilling of alumina green body with diamond abrasive drills (다이아몬드 입자 전착 드릴에 의한 알루미나 성형제의 미소구멍가공)

  • 이학구;방경근;김포진;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.926-931
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    • 2002
  • Although ceramic plates with many micro-hales are used as MCP (Micro-channel plate) for electron amplification, catalytic converters, filters, electrical insulators and thermal conductors in integrated circuits, the drilling of micro-hales in the ceramics is difficult because of their low thermal conductivity, high hardness and brittleness. Therefore, in this work, the machining of ceramic green body fellowed by sintering of green body was employed fur fabricating ceramic plates with many micro-holes. The micro-drilling of alumina green body was performed with diamond abrasive WC drills, and the cutting force w.r.t. drilling times was measured for the determination of toot life. From the investigation of the wear of micro-drill tip w.r.t. drilling times, the wear mechanism of tip during micro-drilling of ceramic green body was suggested.

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R-curve Analysis of Alumina Ceramics (알루미나 세라믹스의 R-curve 분석)

  • 김성진;손기선;이성학;백성기
    • Journal of the Korean Ceramic Society
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    • v.31 no.10
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    • pp.1099-1106
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    • 1994
  • It is suggested that the microstructural toughening process in the initial rising portion of R-curves observed in polycrystalline alumina should be different from the grain bridging mechanism identified in the long crack regime. Microcracking in the advancing crack front seems to be a prerequisite for the development of unbroken bridging ligaments behind the crack tip. In order to test such a proposition, attempts were made to identify experimentally the presence of microcracks in the frontal zone of propagating cracks. In-situ observation is made of crack growth in a miniature double cantilever beam specimen of a average grain size of 10 ${\mu}{\textrm}{m}$ alumina. Presence of a few microcracks was identified in front of crack tip on the propagating crack plane. The R-curves were re-evaluated based on the observation.

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Tribological Properties of Alumina/Graphite Composites (Alumina/graphite 복합체의 마찰마모 특성)

  • 백용혁;정종인;박용갑;김주영
    • Journal of the Korean Ceramic Society
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    • v.34 no.4
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    • pp.380-386
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    • 1997
  • The tribological properties of ceramics are very important in the application to engineering ceramic parts such as seal rings, pump parts, thread guides, and so on. In this study, the effects of graphite addition on the mechanical and tribological properties of alumina/graphite composites were investigated. The composites were prepared by the adding of graphite powder to the mixture of Al2O3, talc and calcium carbonate. Bending strength, water absorption, friction coefficient, the amount of worn out material at a certain time, and maximum surface roughness(Rmax) of the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. The melt of Al2O3-CaO-MgO-SiO2 system was shown over 10 vol% graphite composition. As the amount of the graphite is increased, needle like crystals of mullite were formed and grown. We obtained the good properties of friction coefficients and wear resistance at the powder composition containing 15 vol% of graphite.

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Properties of Hot Pressed Alumina-Titanium Diboride Particulate Composites

  • Park, Dong-Soo;Han, Byung-Dong
    • The Korean Journal of Ceramics
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    • v.4 no.3
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    • pp.227-230
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    • 1998
  • Alumina($Al_2O_3$)-Titanium Diboride($TiB_2) particulate composites were fabricated by hot pressing of the powder mixture that was prepared from Self-propagating High Temperature Synthesis (SHS) product and commercial powders. Their propeties were examined in order to find feasibility of using SHS for making the high performance ceramic composite. $TiB_2 particles obtained by grinding the SHS product were finer than the commercial powders. Hot pressed sample containing the SHS products exhibited higher strength than the one prepared from the commercial powders.

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A Study on Grinding Performance Comparison of Diamond Wheel Characteristics (다이아몬드 휠 특성에 따른 연삭성능 비교에 관한 연구)

  • Cha, Seung-hwan;Ha, Byeong-Cheol;Yang, Dong-Ho;Park, Shang-Hyun;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.105-110
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    • 2020
  • Alumina, a typical ceramic material used for semiconductors and display parts, is the subject of research and development efforts for mineral material processing. Alumina is extremely difficult to process since it is brittleness to either fine ceramics material. We have studied the shape of diamond particles and their use in machinability for alumina processing. Our study was carried out under various processing conditions, including cutting speed, table speed, and the surface roughness of the work piece. We also analyzed the wear characteristics of the tool by total cutting.

Biaxial Fracture Behavior of Alumina Ceramics ; Thickness Effect on Ball-on-3-ball Test (시편 두께에 따른 알루미나 세라믹스의 이축 파괴 거동)

  • 이홍림;박성은;이중현
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.711-717
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    • 1999
  • Biaxial fracture behavior of alumina specimens with the diameter of 20mm and four kinds of thickness of 1.9, 2.3, 2.6 and 2.8mm was studied by the ball-on-3-ball test and the fracture results were analyzed by he analysis of variance (ANOCA), The strength measured with the down speed prescribed in ASTM showed that the measured strength was not dependent on the thickness of the specimens. Equivalent radius and crack-braching number were observed to increase lineraly with the thickness of the specimens. The jog direction was observed to study the effect of grinding direction on surface flaws. It is though that the surface finishing with #600 grit diamond wheel did not affect the surface flaws of the specimens.

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