• Journal of the Korean Ceramic Society
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• v.32 no.9
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• pp.995-1002
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• 1995

The alumina fiber was obtained by extruding the TEA complexed polymeric sol, synthesized by the alkoxide sol-gel method, through nozzle. The purpose of this study was to investigate the properties of fiber spun by TEA complexed sol. The analysis of sol indicated that TEA was bonded at alkoxide precursor and the optimum molar ratio for spinning was 0.5 mole of TEA, 3 mole of H2O. The cross section of the fiber from circular nozzle was not circular but oval, which indicated that the shape of nozzle did not affect the shape of fiber. The diameter of the fiber was about 100 ${\mu}{\textrm}{m}$ in the state of dried gel fiber, 60${\mu}{\textrm}{m}$ in calcined fiber, and the tensile strength of the fiber calcined at 90$0^{\circ}C$ was 2.1$\times$108 Pa.

• Journal of the Korean Ceramic Society
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• v.34 no.10
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• pp.1053-1059
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• 1997

The dynamic fatigue behavior of alumina ceramics was observed at room temperature using four point bending system. The dynamic fatigue fracture strength and the dynamic fatigue lifetime were observed as a function of crosshead speed and the notch length. The notched specimen showed the smaller deviation in dynamic fatigue fracture strength than the unnotched specimen. The crack growth exponent n and the material constant A of the notched specimen could be represented as functions of the notch length. Fracture strength of the specimen calculated from the notch length, when the notch length was regarded as the crack size, was in good agreement with the measured 4 point bending strength. Fracture surface of the specimen showed the different fracture modes according to the crosshead speed. The four point flexural strength, fracture toughness, Young's modulus and Weibull modulus of the alumina were measured as 360 MPa, 3.91 MPa.m1/2, 159GPa, 17.64, respectively.

• Journal of the Korean Ceramic Society
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• v.30 no.8
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• pp.678-684
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• 1993

Alumina composite membranes were prepared by chemical vapor deposition and evaporation-oxidation process. For CVD process, deposition was carried out using aluminum-tri-isopropoxide at 35$0^{\circ}C$, 2 torr by heterogeneous reaction, and for evaporation-oxidation process, alumina composite membranes were prepared by evaporation of aluminum and dry oxidation at 80$0^{\circ}C$. As deposition time increases, water flux and N2 gas permeability of the composite membranes prepared by both processes were reduced. Applying gas permeation model, permeability and cracking possibility of top layer were evaluated.

• Journal of the Korean Ceramic Society
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• v.25 no.2
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• pp.89-94
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• 1988

Alumina gel was prepared by the hydrolysis of aluminum isopropoxide Al(OC3H7i)3 at low temperature. Sample were calcined at the various temperatures for 10 houres in the electric furnace, respectively. In order to investigate the various propertis-thermal properties, pore size and distribution, and the transition of crystals, infrared spectroscopy, thermal analysis, particle size analysis, scanning electron microscopy, and porosimetry were employed. Transparent alumina gel was opalized at 1200$^{\circ}C$. Porosity was about 87% with pores below 0.7$\mu\textrm{m}$ and 55% at 1200$^{\circ}C$. The gel was transformed along the rising of temperature as follows; Boehmite\longrightarrow$\delta$-Al2O3\longrightarrow$\theta$\longrightarrowAl2O3\longrightarrow${\alpha}$-Al2O3.

• Journal of the Korean Ceramic Society
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• v.26 no.2
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• pp.228-234
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• 1989

Pressureless-sintering of SiC with additions of yttria and alumina was studied. SiC could be densified to about 97% of its theoretical density at 185$0^{\circ}C$ which is about 20$0^{\circ}C$ below the normal sintering temperature of SiC with boron and carbon. Yttria and alumina formed intergranular liquid phases at the sintering temperature and promoted densification by the liquid phase sintering mechanism. The microstructure of sintered specimens was equiaxed and the liquid phase appeared to wet and dissolve SiC grains. The fracture toughness was measured by indentation method and found to be 5.3MPa.m1/2. Processing flaws near the surface of specimens appeared to be the major fracture origin during 3-point bending tests.

• Journal of the Korean Ceramic Society
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• v.50 no.6
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• pp.528-532
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• 2013

Well-dispersed slurries of submicron-sized alumina powders were pressure-infiltrated in 3D preforms of mullite fibers and the effects of the particle size and infiltration pressure on the particle packing characteristics were investigated. Infiltration without pressure showed that the packing density increased as the particle size decreased due to the reduction of the friction between the particles and the fibers. The infiltrated preforms contained large pores in the large voids between the fiber tows and small pores in the narrow voids between the individual fibers. Pressure infiltration resulted in a packing density of 77% regardless of the particle size or the infiltration pressure(210 ~ 620 kPa). Pressure infiltration shortened the infiltration time and eliminated the large pores in preforms infiltrated with the slurries of smaller particles. The slurry pressure-infiltration process is thus an efficient method for the packing of matrix materials in various preforms.

• Journal of the Korean Ceramic Society
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• v.36 no.8
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• pp.871-875
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• 1999

Theoretical equation to calculate thermal fatigue life was derived in which slow crack growth theory was adopted. The equation is function of crack growth exponent n. Cyclic thermal fatigue tests were performed at temperature difference of 175, 187 and 200$^{\circ}C$ respectively. At each temperature difference critical thermal fatigue life cycles of the alumina ceramics were 180,37 and 7 cycles. And theoretical thermal fatigue life cycles were calculated as 172, 35 and 7 cycles at the same temperature difference conditions. Therefore thermal fatigue behavior of alumina ceramics can be represented by derived equation. Also theoretical single cycle critical thermal shock temperature difference can be calculated by this equation and the result was consistent with the experimental result well.

• Journal of the Korean Ceramic Society
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• v.34 no.1
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• pp.70-78
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• 1997

3Y-TZP/SUS316 Functionally Graded Material (FGM) was fabricated by slip casting method. Alumina mold was used to overcome problems of gypsum mold in slip casting process, and the optimal dispersion con-ditions of 3Y-TZP/SUS316 binary slurries was determined using electrokinetic sonic amplitude and a viscometer, and observing sedimentation behavior. The properties of the specimens casted by gypsum mold and alumina mold were compared in terms of changes in shrinkage rate, drying and sintering conditions, and microstructure. It was found that the specimens obtaine from the alumina mold showed a clean surface, easier thickness control of each layer, and higher productivity. Especially, no degradation was observed in the SUS316 prepared using alumina mold. Thus it is desirable to use porous alumina mold rather than gyp-sum mold for the slip casting of 3Y-TZP/SUS316-FGM.

• Journal of the Korean Ceramic Society
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• v.32 no.5
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• pp.594-600
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• 1995

Spherical alumina gel powders were produced by hydrolysis of aluminum sec-butoxide (Al(sec-OC4H9)3) in a n-octanol/acetonitrile mixed solvent. The enlargement of particle size was induced by increasing HPC (hydroypropylcellulose) concentration (0.005, 0.1, and 0.05 g/ι) and emulsion-state aging time (10 min and 360 min). Mean particle sizes of dried alumina gel powders increased from 1.4 ${\mu}{\textrm}{m}$ to 3.5${\mu}{\textrm}{m}$ at 10-min emulsion-state aging time and from 1.9${\mu}{\textrm}{m}$ to 4.1${\mu}{\textrm}{m}$ at 360-min emulsion-state aging time as HPC concentration increased from 0.005 g/ι to 0.05 g/ι. At the same HPC concentration, particle size of dried alumina gel powder increased with increasing of emulsion-state aging time from 10 min to 360 min. The increase in the average particle size of dried alumina gel powder with increase in HPC concentration was interpreted as the enlargement of particles from alkoxide emulsions unprotected by HPC. The produced dried gel powder calcined at 115$0^{\circ}C$ for one hour transformed to $\alpha$-alumina.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.1
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• pp.13-19
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• 2012

In this study, ultrasonic vibration tool designed and made by using FEM analysis. And machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic ($Al_2O_3$) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic mode, ultrasonic vibration of 20kHz was generated by HSK 63 ultrasonic actuator. The two grinding speeds, 1.67m/s and 3.35m/s, were applied. On the other hand, grinding forces were measured by KISTLER dynamometer.