• Journal of the Korean Society for Precision Engineering
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• v.15 no.12
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• pp.72-80
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• 1998

In this study, a design approach based on genetic algorithm is proposed to solve the manufacturing cell design problem considering alternative process plans and alternative machines. The problem is formulated as a 0-1 integer programming model which considers several manufacturing parameters, such as demand and processing time of part, machine capacity, manufacturing cell size, and the number of machines in a machine cell. A genetic algorithm is used to determine process plan for each part, part family and machine cell simultaneously.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.4
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• pp.559-569
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• 1998

Cellular manufacturing system (CMS) has been recognized as an alternative to improve manufacturing productivity in conventional batch-type manufacturing systems through reducing set-up times, work-in-process inventories and throughput times by means of group technology. Most of the studies on the design of CMS assumed that each part has a unique process plan, and that its demand is known as a deterministic value despite of the probabilistic nature of the real world problems. This study suggests an approach for designing CMS, considering both alternative process plans and uncertain demand. A mathematical model is presented to show how to minimize the expected amortized and operating costs satisfying these two relaxations. Four heuristic algorithms are developed based on tabu search which is well suited for getting an optimal or near-optimal solution. Example problems are carried out to illustrate the heuristic algorithms and each of them is compared with the deterministic counterpart.

• IE interfaces
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• v.14 no.1
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• pp.20-29
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• 2001

This paper presents a concurrent design approach that deals with manufacturing cell formation and cellular layout in Cellular Manufacturing System. Manufacturing cell formation is to group machines into machine cells dedicated to manufacture of part families, and cellular layout problem determines layout of the manufacturing cells within shop and layout of the machines within a cell. In this paper, a concurrent approach for design of machine cell and cellular layout is developed considering manufacturing parameters such as alternative process plans, alternative machines, production volume and processing time of part, and cost per unit time of operation. A mathematical model which minimizes total cost consisting of machine installation cost, machine operating cost, and intercell and intracell movements cost of part is proposed. A hybrid method based on genetic algorithm is proposed to solve the manufacturing cell formation and cellular layout design problem concurrently. The performance of the hybrid method is examined on several problems.

• Korean Management Science Review
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• v.10 no.2
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• pp.121-143
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• 1993

Traditional Manufacturing method is push system by plan made in advance and Japanese manufacturing method represented by JUST-IN-TIME is pull system which respond's to the demand flexibly. Both have their pros and cons. In general, it is well understood that push system is faster than pull system in the sense of manufacturing speed. However, pull system such as JIT excelles dramatically in the sense of work in process. Therefore, this paper is trying to put together to get alternative which has the advantage of both system. The objective of the paper is to enhance the effect of built-in manufacturing system without paying extra cost by way of introducing the alternative of the pull-push manufacturing strategic operational method.

• Journal of the Korean Recycled Construction Resources Institute
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• v.11 no.3
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• pp.267-275
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• 2023

The cement industry has been contributing to solve the wastes problem by using various combustible wastes as alternative fuel to replace natural coal. To use more alternative fuels such as waste plastics, in the cement manufacturing process, it is necessary to stably burn alternative fuels and reduce air emissions such as NOx. This study is a case study on the multi-stage combustion calciner process, which is a technology that decreases the amount of NOx while increasing the use of alternative fuels. This study is a case study on the multi-stage combustion process, a technology that reduces the amount of harmful air emissions such as NOx while increasing the use of alternative fuels. Along results of comparing before and after applying the technology to actual cement manufacturing facilities, the amount of coal consumption decreased by 38 %, waste plastics consumption increased by 122 %, and NOx emissions decreased by 17 %. Results show that increasing the use of alternative fuels and reducing NOx emissions by multi-stage combustion is effective.

• 제어로봇시스템학회:학술대회논문집
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• 1997.10a
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• pp.89-92
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• 1997

The objective of this paper is to provide an alternative framework for the integration of process planning and scheduling in cellular manufacturing. The concept of an integrated cellular manufacturing system is defined and the system architecture is presented. In an integrated cellular manufacturing system, there are three modules : the process planning module, the manufacturing-cell design module, and the cell-scheduling module. For each module, the tasks and their activities are explained.

• Journal of the Korea Society of Computer and Information
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• v.21 no.11
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• pp.141-149
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• 2016

In a rapidly changing global environment and the massive development in IT technology, Manufacturing SMEs have difficulties in lack of resources and competencies continued to have strong growth potential "Korean Hidden Champion(K Champ)". In order to overcome the difficulties of Manufacturing SMEs, we examined the core competencies using the AHP and proposed the K Champ development strategy. The implications in the academic is as follows: First, the suggestions for development strategy plan was drawn for the K Champ's core competencies with the recognized importance by the CEO or business executives. Secondly, the manufacturing SMEs were broken down by industry structural characteristics variables(sales amounts, industry sectors, business types and delivery methods) and the importance was investigated, analyzed and clarified. This study is intended to develop strategies of Gyeongsangnam-do manufacturing SMEs for K Champ such as German 'Hidden Champion'. We identified the importance of the level of core competencies and the coherent alternative policy direction and practical alternative were proposed. These mean the concrete relationship of core competencies for the K Champ transition and suggest a realistic directional needed for the local manufacturing SMEs in the proposed 'Government's Development Policy for Korean Hidden Champion'.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.11 s.188
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• pp.68-77
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• 2006

Nowadays, the increasing global competition forces automobile manufacturer to increase quality and to reduce the cost and time for manufacturing planning. To solve these problems, automobile manufacturers try to apply digital manufacturing technologies. In this paper, a concept of method for planning the digital assembly system is proposed. Based on the requirements of assembly tasks obtained through product analysis, the function and sequence modeling for assembly process is executed using the IDEF0 and UML model. For implementation of digital assembly system, the selected components are modeled by using 3D CAD tools. According to the system configuration strategy, lots of the alternative solutions for the assembly system are generated. Finally, the optimal assembly system is chosen by the evaluation of the alternative solutions with TOPSIS(Technique for Order Preference by Similarity to Ideal Solution) method. According to proposed procedure, digital laser welding system is implemented in DELMIA.

• 제어로봇시스템학회:학술대회논문집
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• 1991.10b
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• pp.1553-1556
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• 1991

This paper deals with a problem on the selection of alternative tools in a flexible manufacturing system (FMS) where a lot of tools are required to produce a large variety of product items. An approach using branch and bound method is proposed to minimize a total number of tools required through the optimal use of the alternative tools. In this approach, tools are initially divided into tool subgroups based on graph theory for the purpose of the effective search of the optimal solution. A small example is also presented to highlight the effectiveness of the proposed approach.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.41
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• pp.243-254
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• 1997

The fast changes of business environment make the enterprise filled with many problems which have to be solved. Productivity is a measure of the organizational performance, especially in manufacturing activities. The purpose of this paper is to measure the value-added productivity of the firms, to identify the characteristics and the relationship between key variables which affect the value-added productivity and also to study the alternative policies of productivity improvement elements which increase productivity effectiveness.