• Title/Summary/Keyword: Alloy surface

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A study on Au-Sn alloy plating layer improving reliability of electrical contacts (전자부품 커넥터의 접속 신뢰성 향상을 위한 Au-Sn 합금 도금층 연구)

  • Choi, Jong Hwan;Son, Injoon
    • Journal of the Korean institute of surface engineering
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    • v.55 no.6
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    • pp.408-416
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    • 2022
  • In this study, the effect of Au-Sn alloy coating on reliability of electrical contacts was investigated via comparison with Au-Co alloy coating. The results show that Au-Sn alloy exhibited lower contact resistance and higher solder spreadability than those of Au-Co alloy after thermal aging. In the case of Au-Co alloy plating, the underlying Ni element diffused into Au-Co layer to form Ni oxides on surface during thermal aging, leading to increased contact resistance and decreased solder spreadability. Meanwhile, for Au-Sn alloy plating, Au-Ni-Sn metallic compound was formed at the interface between Au-Sn layer and underlying Ni layer. This compound acted as a diffusion barrier, thereby inhibiting the diffusion of Ni to Au-Sn layer during thermal aging. Consequently, Au-Sn alloy layer showed better contact reliability than that of Au-Co alloy layer.

Effects of Plastic Deformation on Surface Properties and Microstructure of Alloy 690TT Steam Generator Tube (증기발생기 전열관 Alloy 690TT의 소성변형이 표면특성 및 미세조직에 미치는 영향)

  • Soon-Hyeok Jeon;Ji-Young Han;Hee-Sang Shim;Sung-Woo Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.20 no.1
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    • pp.16-24
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    • 2024
  • Denting of steam generator (SG) tube is defined as the reduction in tube diameter due to the stresses exerted by the corrosion products formed on the outer diameter surface. This phenomenon is mostly observed in the crevices between SG tube and the top-of tubesheet or tube support plate. Despite the replacement of SG tube with Alloy 690, which has better corrosion resistance than Alloy 600, the denting of SG tube still remains a potential problem that could decrease the SG integrity. Deformation of SG tube by denting phenomenon can affect the surface properties and microstructure of SG tube. In this study, the effects of plastic deformation on surface properties and microstructure of Alloy 690 thermally treated (TT) tube was investigated by using the various analysis techniques. The plastic deformation of Alloy 690 increased the surface roughness and area. Many surface defects such as ripped surface and micro-cracks were observed on the deformed Alloy 690TT specimen. Based on the electron backscatter diffraction analysis, the dislocation density of deformed SG tube increased compared to non-deformed SG tube. In addition, the effects of changes in surface properties and microstructure of SG tube on general corrosion behavior were discussed.

Effect of Surface Treatment on Bioactivity of Ti-Ni Shape Memory Alloys (Ti-Ni형상기억합금의 생체활성에 미치는 표면처리의 영향)

  • Choi, Mi-Seon;Nam, Tae-Hyun
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.881-886
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    • 2009
  • Research into the replacement of injured systems and tissue in the human body is advancing rapidly. Recently, Ti-Ni shape memory alloys have shown excellent biofunctionality related to their shape memory effect and superelasticity. In this study, the effect of an acid or an alkali treatment on the bioactivity in 49Ti-Ni and 51.5Ti-48.5Ni alloys is investigated in an effort to utilize Ti-Ni alloy as a biomaterial. In addition, the biocompatibility in a SBF solution is assessed through in vitro testing. A porous surface was formed on the surface of both alloys after a chemical treatment. According to the in vitro test, apatite formed on the surfaces of both alloys. The forming rate of apatite in the Ti-rich alloy was faster that in the Ni-rich alloy. The formation of apatite provided proof of the bioactivity of the Ti-Ni alloy. A small quantity of Ni was eluted at the initial stage, whereas Ni was not found for 12 days in the Ti-rich alloy and for 8 days in the Ni-rich alloy. In the case of the treated 51.5Ti-Ni alloy, the shape memory property was worsened but the biocompatibility was improved.

Theoretical and Practical Aspects of Pb-Sn Alloy Plating (Pb-Sn 합금도금의 이론 및 실제적 경향)

  • Paik, Young-Nam
    • Journal of the Korean institute of surface engineering
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    • v.12 no.3
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    • pp.161-166
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    • 1979
  • Theoretical and practical aspects are investigated for electrochemical behavious, plating processes and the structures of electrodeposit of Pb-Sn binary alloy plating through numerous literatures in this report. The anodic and cathodic electrode reaction mechanisms of Pb and Sn could co-deposit and make Pb-Sn alloy deposit from the results of cathode current density-cathode potential curves of Pb, Sn and Pb-Sn alloys in fluoborate solutions. The compositions of the best alloy plating solutions are obtained for the purpose of bearing, anticorrosion and solder plating. In general, the casting anodes of Pb-Sn alloys are used, but separated anodes of Pb and Sn pure metal are used in order to obtain the fine compositions of Pb-Sn alloy deposits. The electrodeposits of Pb-Sn alloy are in nonequilibrium state and saturated solid solutions. Thus, ${\beta}$-phase (Sn-phase) is precipitated by heat treatment. The texture and structure of the electrodeposit are associated with the surface energies of deposit lattice planes and with the cathode polarization. The electrodeposit of Pb-Sn alloy is shown as lamellar structure.

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Effects of Shot Peening Projection Pressure on Electrochemical Characteristics of ALBC3 Alloy in Seawater (ALBC3 합금의 해수 내 전기화학적 특성에 미치는 쇼트피닝 분사압력의 영향)

  • Han, Min-Su;Im, Myeong-Hwan;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.47 no.1
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    • pp.25-32
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    • 2014
  • The effects of shot peening pressure on electrochemical and surface morphological characteristics of ALBC3 alloy were investigated in this work. The surface hardness of ALBC3 alloy was improved by shot peening process under all shot peening pressures between 2 and 5 bar, and the hight value of surface hardness was observed to be about 420 Hv at 4 bar of the shot peening pressure. The shot peened surface presented very rough surface due to shot ball collision. The result of anodic potentiodynamic polarization in seawater revealed that there is no significant difference between the shot peened and non-shot peened specimen in terms of corrosion characteristics. Therefore, the optimum projection pressure is determined to be 4 bar.

Effects of Surface Pretreatment on Deposition and Adhesion of Electrophoretic Paint on AZ31 Mg Alloy

  • Nguyen, Van Phuonga;Moon, Sungmo
    • Journal of the Korean institute of surface engineering
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    • v.50 no.2
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    • pp.72-84
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    • 2017
  • In this work, electrophoretic paint (E-paint) was deposited on AZ31 Mg alloy after four different surface pretreatments: knife abrading, SiC paper abrading, deionized (DI) water immersion and NaOH immersion. The deposition process of E-paint was studied by analyses of voltage-time and current-time curves, amount of deposited paint, current efficiency and surface oxide film resistance and the adhesion of E-paint was examined by tape test before and after immersion in DI water for 500 h at $40$^{\circ}C$. It was found that the induction time for the deposition, the amount of deposited paint and the current efficiency are inversely proportional to the resistances of surface films prepared by different surface pretreatment methods. The electrophoretic painting showed longer inductance time, larger amount of deposited paint and higher current efficiency on the highly conducting surfaces, such as knife-abraded and SiC-abraded surfaces than on the less conducting surfaces, such as DI water-immersed and NaOH-immersed samples. Excellent adhesion was observed on the E-paintings deposited onto knife-abraded and SiC-abraded AZ31 Mg alloy samplesSiC-abraded AZ31 Mg alloy samples.

Observation of Shear Bonding Strength by Compositional Change and Firing Steps of the Ni-Cr Alloy for Porcelain Fused Metal Crown (금속-도재관용 Ni-Cr합금의 조성변화와 소성단계에 따른 전단결합강도)

  • Cho, Yong-Wan;Hong, Min-Ho;Kim, Won-Young;Choi, Sung-Min;Chung, In-Sung
    • Journal of Technologic Dentistry
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    • v.35 no.4
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    • pp.353-358
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    • 2013
  • Purpose: This study was observation shear bonding strength by compositional change and firing step of a Ni-Cr alloy for porcelain fused metal crown. The aim of study was to suggest the material for firing step of Ni71-Cr14 alloy to development of alloy for porcelain fused to metal crown. Methods: The test was on the two kinds of Ni-Cr alloy specimens. The surfaces of two alloys were analyzed by EDX in order to observe oxide characteristic. And the shear test was performed by MTS. Results: The surface property and oxide characteristic analysis of oxide layer, weight percentage of Element O within $Ni_{71}Cr_{14}$ alloy measured 23.32wt%, and $Ni_{59}Cr_{24}$ alloy was measured 23.03wt%. And the maximum shear bonding strength was measured 58.02MPa between $Ni_{59}Cr_{24}$ alloy and vintage halo(H4 group). Conclusion: The surface property and oxide characteristic three kind of Ni-Cr alloy was similar. and shear bonding strength showed the highest bonding strength in H4 specimens.

Study on the Improvement of the Electrochemical Characteristics of Surface-modified V-Ti-Cr alloy by Ball-milling

  • Kim, Jin-Ho;Lee, Sang-Min;Lee, Ho;Lee, Paul S.;Lee, Jai-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.12 no.1
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    • pp.39-50
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    • 2001
  • Vanadium based solid solution alloys have been studied as a potential negative electrode of Ni/MH battery due to their high hydrogen storage capacity. In order to improve the kinetic property of V-Ti alloy in KOH electrolyte, the ball-milling process with Ni, which has a catalytic effect of hydrogen absorption/desorption, was carried out to modify the surface properties of V-Ti-Cr alloys with high hydrogen storage capacity. Moreover, to overcome the problem of poor cycle life, V-Ti alloy substituted by Cr, V0.68 Ti0.20 Cr0.12, has been developed showing a good cycle performance (keeping about 80 % of initial discharge capacity after 200 cycles). The cycle life of surface-modified V0.68 Ti0.20 Cr0.12 alloy was improved by suppressing the formation of TiO2 layer on the alloy surface while decreasing the amount of dissolved vanadium in the KOH electrolyte. In order to promote the effect of Ni coating on the surface property of V0.68 Ti 0.20 Cr 0.12 alloy by ball-milling, filamentary-typed Ni, which has higher surface coverage area than sphere-typed Ni was used as a surface modifier. Consequently, the surface-modified V0.68 Ti0.20 Cr0.12 alloy electrode showed a improved discharge capacity of 460 mAh/g.

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A STUDY ON THE BOND STRENGTH BETWEEN REUSED DENTAL ALLOYS AND PORCELAIN (치과 도재용 금속의 재사용에 따른 금속과 도재간의 결합 강도에 관한 연구)

  • Kim, In;Yang, Hong-So
    • The Journal of Korean Academy of Prosthodontics
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    • v.31 no.2
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    • pp.181-190
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    • 1993
  • The purpose of this study was to evaluate the effect of shear bond strength between various percentage of reused dental ceramic alloys and porcelain. One hundred specimens were made of one semiprecious alloy and three nonprecious alloys. Each alloy group was subdevided into five groups according to the additional precentage of new alloy. Group I specimens were made of 100% new alloy and served as the control of the investigation. Group II specimens were made of once-cast alloy with 75% new alloy. Group III specimens were made of once-cast alloy with 50% new alloy. Group IV specimens were made of once-cast alloy with 25% new alloy. Group V specimens were made of 100% recast alloy. Five specimens were made for each group of the alloy combinations. The test specimens were prepared by firing porcelain doughnuts on the alloy rod surface, and invested in dental stone. Bond strengths were measured by Instron universal testing machine at a crosshead speed of 0.5mm/min. The fractured surface of metal specimens were examined under the scanning electron microscope. The obtained results were as follows : 1. The shear bond strength of Albabond showed no significant difference between control group and reused alloy group. 2. The shear bond strength of reused alloy groups of nonprecious alloys were lower than that of control groups. 3. The shear bond strength between porcelain and metal in semiprecious alloy was higher than in nonprecious alloys 4. In nonprecious alloys. Rexillium III showed the highest bond strength value and Excelalloy showed the lowest shear bond strength value. 5. Regardless of the type of alloys and additional proportion of new alloys, scanning electron microscope photographs of the fracture surface between alloy and porcelain revealed simillar semiprecious alloy and nonprecious alloys.

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Characteristics of Cut Surface by Abrasive Waterjet Cutting of Titanium Alloy (티타늄 합금의 연마제 워터 제트 절단에 의한 절단표면 특성)

  • Chung Nam-Yong;Jin Yun-Ho
    • Journal of Welding and Joining
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    • v.23 no.1
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    • pp.86-93
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    • 2005
  • Abrasive waterjet (AWJ) can provide a more effective means for precision of difficult -to-machining materials such as ceramics and titanium alloys. The present study is focused on the surface roughness of abrasive waterjet cut surfaces. This paper investigated theoretical and experimental surface characteristics associated with abrasive waterjet cutting of titanium alloy Gr2. It is shown that the proper variations of several cutting parameters such as waterjet cutting pressure, cutting speed and cutting depth improve the roughness and characteristics on specimen surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of titanium alloy Gr2, the optimal cutting conditions to improve the surface roughness and precision were proposed and discussed.