• 제목/요약/키워드: Alloy 718

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실험계획법을 이용한 인서트 종류에 따른 Inconel 718 선삭가공조건 최적화 (Optimization of the Turning Conditions of Inconel 718 according to Insert Materials using DOE)

  • 신필선;김재경;전의식
    • 한국기계가공학회지
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    • 제21권8호
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    • pp.1-8
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    • 2022
  • Inconel 718 is nickel-based and is increasingly being used as a key component in the nuclear, aerospace, and chemical industries which require high fatigue strength and oxidation, because of its excellent corrosion resistance, heat resistance, and wear resistance. It is a heat-resistant alloy which has excellent mechanical properties; however, material deformation, cracking, and shaking occur because of the high cutting temperature accumulated on the cutting surface during cutting processing, and heat accumulated at the insert boundary. Owing to these characteristics, various studies have been conducted, such as developing a tool exclusively for non-deletion, analyzing tool wear, and developing a tool cooling system. However, the optimization of the cutting process is still insufficient. In this study, the optimal process conditions were derived experimentally by cutting conditions according to the insert type during the cutting of Inconel 718.

주조용 718합금의 고온 인장 성질에 미치는 석출물의 영향 (Effect of Precipitates on the High Temperature Tensile Properties of Cast Alloy 718)

  • 주동원;조창용;김두현;류영수;김인수;조해용;최승주
    • 한국재료학회지
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    • 제10권7호
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    • pp.515-521
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    • 2000
  • 주소용 718합금의 고온 인장 성질에 미치는 석축물의 영향을 상추출법과 미세조직관찰을 통해 고찰되었다. 고온 인장시험에서 $760^{\circ}C$까지는 인장강도와 연신율이 동시에 감소하였고, 그보다 높은 온도에서는 인장강도는 급격히 감소하고 연신율은 증가하였다. 고온 인장시험에의한 응력의 영향으로 인하여 ${\gamma}',{\gamma}"$석출물의 양은 $760^{\circ}C$에서 최대의 값을 나타내었다. 미세한 ${\gamma}',{\gamma}"$상의 석출이 최대로 일어나는 온도에서 석출물에의한 유동응력의 증가로 인해 항복강도의 저하폭이 작았으며, 연신율은 가장 낮은값을 나타내었다. $760^{\circ}C$보다 높은 온도에서는 전체적인 석출물의 양도 감소하였고, 특히 강화석출상의 양이 적어 연화현상이 급격히 나타났다. 급격히 나타났다.

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A Study on Silicon Nitride Based Ceramic Cutting Tool Materials

  • Park, Dong-Soo
    • Tribology and Lubricants
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    • 제11권5호
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    • pp.78-86
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    • 1995
  • The silicon nitride based ceramic cutting tool materials have been fabricated by gas pressure sintering (GPS) or hot pressing (HP). Their mechanical properties were measured and the effect of the fabrication variables on the properties were examined. Also, effect of adding TiN or TiC particulates on the mechanical properties of the silicon nitride ceramics were investigated. Ceramic cutting tools (ISO 120408) were made of the sintered bodies. Cutting performance test were performed on either conventional or NC lathe. The workpieces were grey cast iron, hardened alloy steel (AISI 4140, HRc>60) and Ni-based superalloy (Inconel 718). The results showed that fabrication variables, namely, sintering temperature and time, exerted a strong influence on the microstincture and mechanical properties of the sintered body, which, however, did not make much difference in wear resistance of the tools. High hardness of the tool containing TiC particulates exhibited good cutting performance. Extensive crater wear was observed on both monolithic and TiN-containing silicon nitride tools after cutting the hardened alloy steel. Inconel 718 was extremely difficult to cut by the current cutting tools.

재결정 및 결정립 성장거동을 기초한 조직예측 모델에 대한 변수 결정방법 (Determination of Material Parameters for Microstructure Prediction Model Based on Recystallization and Grain Growth Behaviors)

  • 염종택;김정한;홍재근;박노광
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.270-273
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    • 2009
  • This work describes a method of determining material parameters included in recrystallization and grain growth models. Focus is on the recrystallization and grain growth models of Ni-Fe base superalloy, Alloy 718. High temperature compression tests at different strain, strain rate and temperature conditions were chosen to determine the material parameters of dynamic recrystallization model. The critical strain and dynamically recrystallized grain size and fraction at various process variables were quantitated with the microstructual analysis and strain-stress relationships of the compression tests. Besides, isothermal heat treatments were utilized to fit the material constants included in the grain growth model. Verification of the determined material parameters is carried out by comparing the measured data obtained from other compression tests.

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인코넬 718강의 UNSM처리재의 고온하의 피로특성에 관한 연구 (Inconel 718 and UNSM Treated Alloy Study on the Rotary Bending High Temperature Fatigue Characteristics under a Light Concentrating System)

  • 서창민;남승훈;우영한;허광호;홍상휘;김준형;편영식
    • 대한기계학회논문집A
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    • 제40권11호
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    • pp.935-941
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    • 2016
  • 고온기기의 부재로 널리 사용되는 인코넬 718을 사용하여 UNSM 표면처리법에 의한 처리효과를 기기의 사용조건을 고려한 실온, $300^{\circ}C$, $500^{\circ}C$$600^{\circ}C$ 의 세 가지 온도레벨하의 대기 중에서 고온피로 시험을 실시하여 각 시험편의 온도에 따른 피로특성을 연구하였다. 이때 고온회전굽힘피로시험(R=-1)은 할로겐(Halogen) 램프를 사용한 집광식인 가열방식을 선택한 새로운 피로시험기를 사용하였다. 인코넬 718의 고온피로강도는 상온에 비하여 감소하였다. 그러나 설계응력레벨에서는 상온의 내구한도와 유사한 경향을 나타내었다. UNSM 처리된 고온피로특성은 미처리재에 비하여 설계응력레벨에서 크게 향상되었다. 미처리재의 $300^{\circ}C$$500^{\circ}C$ 사이의 온도 영향은 거의 없었지만, $600^{\circ}C$에서는 높은 응력레벨에서 피로수명이 짧아졌지만, 낮은 설계응력레벨에서는 상온의 S-N선도보다 피로수명이 증가되는 경향을 나타내었다.

MA법으로 제조된 Ni기 합금에서 Y2O3 첨가에 따른 인장강도변화와 시효처리 효과 (Variation of Tensile Strength by Addition of Y2O3 and Effect of Aging Treatment in Ni Base Alloy Fabricated by MA Method)

  • 김일호;이원식;고세현;장진만;권숙인
    • 한국분말재료학회지
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    • 제15권1호
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    • pp.23-30
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    • 2008
  • Ni-20Cr-20Fe-5Nb alloy with or without $Y_2O_3$ was manufactured by mechanical alloying process and consolidated by spark plasma sintering (SPS). The grain size of the alloy with $Y_2O_3$ was smaller than that of alloy without $Y_2O_3$ which results from the effect of $Y_2O_3$ suppressing grain growth. The tensile strength at room temperature was increased by the addition of $Y_2O_3$ but decreased abruptly at temperature above $600^{\circ}C$. It seems to result from the change of deformation mechanism due to fine grain size, that is, grain boundary sliding is predominant at above $600^{\circ}C$ while internal dislocation movement is predominant at below $600^{\circ}C$. After conventional heat treatment process of solution treatment and aging, a small amount of ${\delta}(Ni_3Nb)$ phase was formed in Ni-20Cr-20Fe-5Nb alloy while a large amount of ${\gamma}"(Ni_3Nb)$ was formed in Inconel 718 in the previous report. This is due to exhaustion of Nb content by the formation of NbC during consolidation.

Alloy718 마찰용접재의 비커스 경도의 통계적 성질에 관한 연구 (As-welded 재의 경우를 중심으로) (A Study on Statistical Properties of Vickers Hardness of Friction Welded Parts in Alloy718 Steel (Part 1. As-welded))

  • 권혁용;최성웅;이상열;공유식;김선진
    • 한국해양공학회지
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    • 제22권5호
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    • pp.87-93
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    • 2008
  • The objective of this paper is the investigation of the statistical properties of Vickers hardness (HV) of friction welded parts in nickel based super resisting steel, alloy 718 steel. First, we examine the statistical properties on the case of as-welded parts. Several Virkers indentations were made under same nominal conditions. This was repeated for three different applied loads, 100, 200 and 300g with a duration time, 10 second. The arithmetic mean of Vickers hardness in base metal (BM) materials is larger than that of HAZ in all applied loads. The measure of dispersion, that is, the coefficient of variation (COV) for BM and HAZ is decreased by increasing with the applied load. The distribution of Vickers hardness was not found to be symmetric type. The probability distribution of Vickers hardness was well followed Weibull distribution. The shape parameter and the scale parameter (characteristic hardness) are increased by increasing with the applied load, as both BM and HAZ.

Ni-Cr-Fe 및 Ni-Fe-Cr-Mo계 합금의 용접부 균열특성에 관한 연구 Part II : 열영향부의 액화균열 (A Study on the Cracking Behavior in the Welds of Ni-Cr-Fe and Ni-Fe-Cr-Mo Alloys)

  • 김희봉;이창희
    • Journal of Welding and Joining
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    • 제15권5호
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    • pp.46-55
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    • 1997
  • This study has evaluated the liquation cracking behavior in the heat affected zone of several Ni base superalloys (Incoloy 825, Inconel 718 and Inconel 600). 304 and 310S austenitic stainless steels were also included for comparison. In addition, the mechanism of liquation cracking in the HAZ was postulated based on the extensive microstructural examinations with SEM, EDAX and TEM. The liquation cracking resistance of Ni base alloys was found to be far inferior to that of austenitic stainless steels. The liquation cracking of Incoloy 825 and Inconel 718 was believed to be closely related with the Laves-austenite(Ti rich in 825 and Nb rich in 718) and MC-austenitic eutectic phases formed along the grain boundaries by constitutional liquation and incipient melting under rapid welding thermal contraction. Further, liquation cracking resistance of the HAZ was dependent not only upon the type and amount of low melting phases but also on the grain size.

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Inconel 718의 국부 부식 저항성에 미치는 용체화 열처리의 영향 (Effect of Solution Annealing Heat Treatment on the Localized Corrosion Resistance of Inconel 718)

  • 이윤화;이준섭;권순일;신정호;이재현
    • Corrosion Science and Technology
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    • 제22권5호
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    • pp.359-367
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    • 2023
  • The localized corrosion resistance of the Ni-based Inconel 718 alloy after solution heat treatment was evaluated using electrochemical techniques in a solution of 25 wt% NaCl and 0.5 wt% acetic acid. Solution heat treatment at 1050 ℃ for 2.5 hours resulted in an increased average grain diameter. Both Ti carbides (10 ㎛ diameter) and Nb-Mo carbides (1 - 9 ㎛ diameter) were distributed throughout the material. Despite heat treatment, the shape and composition of these carbides remained consistent. An increase in solution temperature led to a decrease in pitting potential value. However, the pitting potential value of solution heat-treated Inconel 718 was consistently higher than that of as-received Inconel 718 at all tested temperatures. Localized corrosion initiation occurred at 0.4 VSSE in a temperature environment of 80 ℃ for both as-received and solution heat-treated Inconel 718 alloys. X-ray photoelectron spectroscopic analysis indicated that the composition of the passive film formed on specimen surfaces remained largely unchanged after solution heat treatment, with O1s, Cr2p3/2, Fe2p3/2, and Ni2p3/2 present. The difference in localized corrosion resistance between as-received and solution heat-treated Inconel 718 alloys was attributable to microstructural changes induced by the heat treatment process.