• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.12
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• pp.1-7
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• 2020

An experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears was performed using a Zwick fatigue tester. The gear material was manufactured using vertical continuous casting, resulting in the radius of the graphite grains being smaller. The stress-number of cycles curve (S-N curve) for the bending fatigue strength of the ADI spur gears thus manufactured, without any specific surface treatments, was obtained using post-processing software. It was observed that when the reliability was 50%, the allowable root stress was 610 MPa. was calculated using an analytical method as well as the finite element method, and the difference between the values calculated using the two methods is only 7%. This study provides a reliable basis to rate the reliability design of small gearboxes in automation in the future.

• Journal of the Korean Society of Marine Environment & Safety
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• v.26 no.1
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• pp.103-113
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• 2020

Jack-up drilling rigs are widely used in the offshore oil and gas exploration industry. Although originally designed for use in shallow waters, trends in the energy industry have led to a growing demand for their use in deep sea and harsh environmental conditions. To extend the operating range of jack-up units, their design must be based on reliable analysis while eliminating excessive conservatism. In current industrial practice, jack-up drilling rigs are designed using the working(or allowable) stress design (WSD) method. Recently, classifications have been developed for specific regulations based on the load and resistance factor design (LRFD) method, which emphasises the reliability of the methods. This statistical method utilises the concept of limit state design and uses factored loads and resistance factors to account for uncertainly in the loads and computed strength of the leg components in a jack-up drilling rig. The key differences between the LRFD method and the WSD method must be identified to enable appropriate use of the LRFD method for designing jack-up rigs. Therefore, the aim of this study is to compare and quantitatively investigate the differences between actual jack-up lattice leg structures, which are designed by the WSD and LRFD methods, and subject to different environmental load-to-dead-load ratios, thereby delineating the load-to-capacity ratios of rigs designed using theses methods under these different enviromental conditions. The comparative results are significantly advantageous in the leg design of jack-up rigs, and determine that the jack-up rigs designed using the WSD and LRFD methods with UC values differ by approximately 31 % with respect to the API-RP code basis. It can be observed that the LRFD design method is more advantageous to structure optimization compared to the WSD method.

• Journal of the Korea Furniture Society
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• v.20 no.4
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• pp.358-373
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• 2009

Probability based design(PBD)method has some advantages against current design methods. First, it can provide the quantitative values for the structural safety or capacity through the reliability index, $^{\beta}$. That presented the certainty on the corresponding structure for the designer or user, also that permitted the broad consideration in the safety of structures. In addition, it can give the quantitative lifetime of the related structure in the calculation process of target reliability index. Also, incidental economical efficiency can be expected because decrease of required structural material can be obtained by using the practical material data. Unlikely current deterministic structural design methods, main advantage is the reflection of real condition in the structural design process by application of the data with not small clear specimen but structural size material. Advanced countries, namely America, Canada, Europe, Australia and New Zealand already converted from allowable stress design(ASD) method to PBD method and used as a standard wooden structures code in the late 1980s and 1990s. Other domestic constructions standards such as the steel or concrete constructions accepted and used the PBD methods already. Accordingly, wooden structural design method also should be converted from deterministic ASD to probabilistic LRFD(Load and resistance factor design) in order to keep pace with worldwide demands for PBD. Hence, to suggest the reason of introduction the PBD in domestic wooden structural design and analysis, a brief example was used to show the different reliability index by using the different design methods. Definition, merits and demerits of deterministic ASD and probabilistic LRFD were followed. Also the three examples were presented to show the similarity and differences between ASD and LRFD. Finally, connection problems that might cause a disputation in wooden structural design and analysis were broadly examined.

• Journal of Korean Society of Steel Construction
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• v.20 no.3
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• pp.389-398
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• 2008

The current design practice of electric transmission tower is based on the allowable stress design. However, it is difficult to find the cause behind a transmission tower's collapse by the above design approach as the collapse is caused by large secondary deformations based on and geometrical nonlinear behavior.influence factor for the nonlinear behavior is mainly residual stress, initial imperfection and end restraints on members. In this study, the necessity of the nonlinear analysis is examined through the comparison between elastic ana the nonlinear analysis, a new analytical method (equivalent nonlinear analysis technique) is proposed. To confirm the reliability of the proposed method, the computed ultimate load of the transmission tower using the method was compared with that of the nonlinear finite element analysis. Effects of parameters, such as compressive force and the slenderness ratio of the brace member on the main post member, were investigated. The effective member length according to influential parameters was formulated in table form for practical purposes.

• Journal of Korean Society of Steel Construction
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• v.15 no.4 s.65
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• pp.389-401
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• 2003

The purpose of this study is to develop an algorithm, which can be designed the optimal sections of the composite framed structures constituted with the beams and the columns consisted of H type of steel section and concrete considering the reliability index. The optimized problem or the composite framed structures is formulated with the objective function and the constraints taking the section sizes as the design variables. The objective functions are constituted by the total costs of constructions. Also, the constraints are derived by considering the reliability index of section stress and allowable stress. The algorithm optimized the section of the composite framed structures utilizes the SUMT method using the modified Newton-Raphson direction method. The optimizing algorithm developed in this study is applied to the numerical examples with respecting a one-bay, one-story composite framed structure and a one-bay five-story one for the practical utilization of design on the composite framed structures using the reliability indices$({\beta})$ three and zero. In addition, their numerical results are compared and analyzed to examine the possibility of optimization the applicability, and the convergence this algorithm.

• International Journal of Highway Engineering
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• v.11 no.4
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• pp.107-115
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• 2009

This study was conducted to investigate the effect of the slab thickness on the tensioning design and to determine the optimal slab thickness of the post-tensioned concrete pavement (PTCP). The tensile stresses due to the vehicle and environmental loads were obtained using a finite element analysis model and the tensioning stress was calculated employing an allowable flexural strength. The environmental loads of both the constant temperature gradient and the constant temperature difference between top and bottom of the slab were considered. The tensioning designs for various slab thicknesses were performed considering prestressing losses. The comparison results showed that generally as the thickness increased, the number of tendons became larger. Consequently, the design was not economical for a thicker slab thickness. Even though the number of tendons became smaller with an increase in the thickness under the small environmental load, a thicker PTCP slab was not economical because of a higher cost of concrete than that of steel. Therefore, the slab thickness should be kept in minimum within the construction available thicknesses.

• Journal of Korean Society of Steel Construction
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• v.16 no.1 s.68
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• pp.155-167
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• 2004

In this paper, the inelastic buckling behavior of the beam under uniform bending was investigated using the energy-based method, which can tackle problems in fourth order eigenvalue. The pattern of residual stress was not available to satisfy the I-sections manufactured in Korea. however; therefore, the well-known polynomial and simplified pattern of residual stress was adopted in this study. The inelastic lateral-distortional buckling behavior of the beam with I-sections manufactured in Korea was investigated. The study was then extended to the inelastic lateral-torsional buckling of the beam by minimizing the out-of-plane web distortion. The inelastic lateral-torsional buckling results obtained in this paper were compared with the prediction of allowable bending stress given in the Korean steel designers' manual (1995). Results showed that the importance of inelastic lateral-distortional buckling did not arise for beams under uniform bending. Likewise, the design method in KSDM (1995) was proven to bo too conservative for intermediate and short spans of beams without intermediate bracing.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.2
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• pp.223-230
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• 2012

The strength of brittle material has commonly been characterized by a normal distribution or Weibull distribution, but it may fit the gamma distribution for some material. The use of an extreme value distribution is proper when the largest values of a set of stresses dominate the failure of the material. This paper presents a formula for reliability estimation based on stress-strength interference theory that is applicable when the strength of material is distributed like a gamma distribution and the stress is distributed like an extreme value distribution. We verified the validity of the equation for the reliability estimation by examining the relationships among the factor of safety, the coefficient of variation, and the reliability. The required minimum factor of safety and the highest allowable coefficient of variation of stress can be estimated by choosing an objective reliability and estimating the reliabilities obtained for various factors of safety and coefficients of variation.

• Korean Journal of Metals and Materials
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• v.49 no.4
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• pp.275-280
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• 2011

This paper focuses on reliability prediction of long-term creep strength for Modified 9Cr-1Mo steel (Gr. 91) which is considered as one of the structural materials of next generation reactor systems. A "Z-parameter" method was introduced to describe the magnitude of standard deviation of creep rupture data to the master curve which can be plotted by log stress vs. The larson-Miller parameter (LMP). Statistical analysis showed that the scattering of the Z-parameter for the Gr. 91 steel well followed normal distribution. Using this normal distribution of the Z-parameter, the various reliability curves for creep strength design, such as stress-time temperature parameter reliability curves (${\sigma}$-TTP-R curves), stress-rupture time-reliability curves (${\sigma}-t_{r}-R$ curves), and allowable stress-temperature- reliability curves ([${\sigma}$]-T-R curves) were reasonably drawn, and their results are discussed.

• Tribology and Lubricants
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• v.38 no.5
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• pp.179-184
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• 2022

The power train of transmission for 21-ton grade wheel excavator makes use of a complex gear train composed of a planetary and helical gear system to drive the wheel excavator by transmitting power to the axle. The complex gear train with a shift mode is an important part of the transmission because of strength problems in an extreme environment. To calculate the specifications of the complex gear train and analyze the gear bending and compressive stresses of the complex gear train, this study analyzes gear bending and compressive stresses accurately for the optimal design of the complex gear train with respect to cost and reliability. In this article, the gear bending and compressive stresses of the complex gear train are calculated using the Lewes and Hertz equation. Evaluating the results with the data of the allowable bending and compressive stress from the stress and number of cycles curves of the gears verified the calculated specifications of the complex gear train. A computer structure analysis is performed with the 3D model of the planetary and helical gears to analyze the structure strength of the complex gear train. The results demonstrate that the durability and strength of the complex gear train are safe, because the safety factors of the bending and compressive stresses are more than 1.0.