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Effect of Al and Mg Contents on Wettability and Reactivity of Molten Zn-Al-Mg Alloys on Steel Sheets Covered with MnO and SiO2 Layers

  • Huh, Joo-Youl;Hwang, Min-Je;Shim, Seung-Woo;Kim, Tae-Chul;Kim, Jong-Sang
    • Metals and materials international
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    • v.24 no.6
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    • pp.1241-1248
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    • 2018
  • The reactive wetting behaviors of molten Zn-Al-Mg alloys on MnO- and amorphous (a-) $SiO_2$-covered steel sheets were investigated by the sessile drop method, as a function of the Al and Mg contents in the alloys. The sessile drop tests were carried out at $460^{\circ}C$ and the variation in the contact angles (${\theta}_c$) of alloys containing 0.2-2.5 wt% Al and 0-3.0 wt% Mg was monitored for 20 s. For all the alloys, the MnO-covered steel substrate exhibited reactive wetting whereas the $a-SiO_2$-covered steel exhibited nonreactive, nonwetting (${\theta}_c>90^{\circ}$) behavior. The MnO layer was rapidly removed by Al and Mg contained in the alloys. The wetting of the MnO-covered steel sheet significantly improved upon increasing the Mg content but decreased upon increasing the Al content, indicating that the surface tension of the alloy droplet is the main factor controlling its wettability. Although the reactions of Al and Mg in molten alloys with the $a-SiO_2$ layer were found to be sluggish, the wettability of Zn-Al-Mg alloys on the $a-SiO_2$ layer improved upon increasing the Al and Mg contents. These results suggest that the wetting of advanced high-strength steel sheets, the surface oxide layer of which consists of a mixture of MnO and $SiO_2$, with Zn-Al-Mg alloys could be most effectively improved by increasing the Mg content of the alloys.

A study on the electrical characteristics and the growth of $Al_ 2O_3$ film on Si with low temperatures by GAIVBE technique (GAIVBE기법에 의한 저온 $Al_ 2O_3$ on Si 박막의 형성과 전기적 특성에 관한 연구)

  • ;;;K.V.Rao
    • Electrical & Electronic Materials
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    • v.8 no.3
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    • pp.306-315
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    • 1995
  • 본 논문에서는 $Al_{2}$ $O_{3}$박막을 GAIVBE(Gas Assisted Ionized Vapour Beam Epitaxy)기법에 의해 저온에서 300-1,400.angs.의 두께로 성장하여 그 조건을 제시하였다. 아울러 Al-Al$_{2}$ $O_{3}$-Si의 MOS구조를 제작하여 전기적 특성을 고찰하고 그 결과를 분석, 제시하므로써 GAIVBE기법에 의해 저온으로 형성된 $Al_{2}$ $O_{3}$막의 활용 가능성을 보고하였다. 한편, 본 연구에서 제작한 $Al_{2}$ $O_{3}$막의 저항율은 막의 두께 100-1,000.angs.인 시료제작에서 $10^{8}$ohm-cm 와 $10^{13}$ohm-cm로 측정되었고, 비유전율은 9.5-10.5, 절연파괴강도 6-7MV/cm(+바이어스)와 11-12MV/cm(-바이어스)이었다.

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Influence of Various Oxide and Nonoxide Microfillers on the Thermomechanical Properties of Alumina Based Low-Cement-Castables (산화물 및 비산화물 Microfiller의 첨가가 저시멘트 알루미나 캐스타블의 특성에 미치는 영향)

  • 이승재;이상원
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.977-988
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    • 1995
  • Several oxide (ZrO2, Al2TiO5, reactive Al2O3) and nonoxide (SiC, Si3N4, "ALON" (5AlN.9Al2O3)) additives were used as a microfiller for alumina based LCC (Low-Cement-Castable). High temperature prooperties (HMOR, softening under load) and the phase changes of developed LCC on various sintering temperatures were examined. In addition, thermal shock test and corrosion test were accomplished. Based on these data the effects of each microfiller on the properties of LCC were established comparing to those of the commercial LCC with amorphous silica as a microfiller. The castables, containing reactive alumina, ZrO2 and "ALON" (5AlN.9Al2O3) as a first portion, exhibited considerably higher HMOR-values over 100$0^{\circ}C$, better creep behavior, and thermal shock resistance than those of castables with amorphous silica. The LCC with 5% Al2TiO5 showed no corrosion against molten aluminum.nst molten aluminum.

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Characterization of Oxide Scales Formed on Ni3Al-7.8%Cr-1.3%Zr-0.8%Mo-0.025%B (Ni3Al-7.8%Cr-1.3%Zr-0.8%Mo-0.025%B 합금의 고온산화막분석)

  • Kim, Gi-Yeong;Lee, Dong-Bok
    • Korean Journal of Materials Research
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    • v.12 no.3
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    • pp.220-224
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    • 2002
  • The oxide scales formed on $Ni_3Al$-7.8%Cr-1.3%Zr-0.8%Mo-0.025%B after oxidation at 900, 1000 and 110$0^{\circ}C$ in air were studied using XRD, SEM, EPMA and TEM. The oxide scales consisted primarily of $NiO,\; NiAl_2O_4,\;{\alpha}-Al_2O_3,\; monoclinic-ZrO_2,\; and \;tetragonal-ZrO_2$. The outer layer of the oxide scale was rich in Ni-oxides, whereas the internal oxide stringers were rich in Al-oxides and $ZrO_2$. Within the above oxide scales, Cr and Mo tended to exist as dissolved ions.

Dielectric Breakdown in mos structures of $Al_{2}$$O_{3}$ on Si deposited by gaivb technique (GAIVB 법에 의해 형성된 $Al_{2}$$O_{3}$/Si MOS 구조에서의 항복현상에 관한 고찰)

  • 성만영;김천섭
    • Electrical & Electronic Materials
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    • v.3 no.3
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    • pp.242-252
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    • 1990
  • 본 논문에서는 $Al_{2}$ $O_{3}$박막을 GAIVB(Gas Assisted and Ionized Vapour Beam)법에 의해 저온에서 300.angs.-1400.angs.의 두께로 성장하여 그 조건을 제시하였다. 아울러 Al-Al$_{2}$ $O_{3}$-Si의 MOS구조를 제작하여 Breakdown 현상을 고찰하고 그 결과를 분석 제시함으로써 GAIVB법에 의해 저온으로 형성된 $Al_{2}$ $O_{3}$막의 활용 가능성을 보고하였다. 한편, 본 연구에서 제작한 $Al_{2}$ $O_{3}$ 박막의 저항율은 막의 두께 100.angs.-1000.angs.인 시료소자에서 $10^{8}$ ohm-cm와 $10^{13}$ ohm-cm로 측정되었고 비유전율은 8.5-10.5, 절연파괴강도는 6~7 MV/cm(+바이어스)와 11~12MV/cm(-바이어스)이었다.

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Fracture Toughness of $Al_2O_3$/5vol.%Cu Nanocomposites Fabricated by PECS (PECS에 의해 제조된 $Al_2O_3$/5vol.%Cu 나노복합재료의 파괴인성)

  • 민경호;홍대희;김대건;김영도;문인형
    • Journal of Powder Materials
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    • v.7 no.3
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    • pp.149-153
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    • 2000
  • In this study, the fabrication of $Al_2O_3$/5vol.%Cu nanocomposite and its mechanical property were discussed. The nanocomposite powders were produced by high energy ball milling of $Al_2O_3$ and Cu elemental powders. The ball-milled powders were sintered with Pulse Electric Current Sintering (PECS) facility. The relative densities of specimens sintered at $1200^{\circ}C$ and $1250^{\circ}C$ after soaking process at $900^{\circ}C$ were 96% and over 97%, respectively. The sintered microstructures were composed of $Al_2O_3$ matrix and the nano-sized Cu particles distributed on grain boundaries of $Al_2O_3$ matrix. The nanocomposite exhibited the enhanced fracture toughness compared with general monolithic $Al_2O_3$. The toughness increase was explained by the crack deflection and bridging by dispersed Cu particles.

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Characterization of Ni-$Al_2O_3$ Electro-Forming Layer by Surfactant (Surfactant에 따른 Ni-$Al_2O_3$ 전주도금층의 특성)

  • Song, Jae-Jin;Lee, Su-Wan
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2008.11a
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    • pp.94-97
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    • 2008
  • 현재 전주 국내에서는 전주에 대한 관심이 조금씩 증가하는 추세지만 그 활용 영역은 많지 않다. 최근들어 휴대폰 관련 부품과 LCD디스플레이의 핵심부품인 도광판 사출금형에 집중되어 있다. 본 연구에서는 반도체 웨이퍼 절단용 블레이드 제작을 목표로 Ni 전주도금층에 조밀하게 $Al_2O_3$를 분산시키는데 목표를 삼았다. 전주(electroforming)를 이용한 Ni-$Al_2O_3$를 첨가한 설파민산 니켈욕에 Surfactant의 양을 조절하며 Sodium Lauryl Sulfate의 첨가량이 많아질수록 Nickel 전주도금층 표면에 $Al_2O_3$는 접착되어지지 않고, 도금층의 두께는 두꺼워졌다. Surfactant의 첨가로인하여 Ni 전주도금층의 표면 장력이 감소하여 $Al_2O_3$를 감싸고 Ni 전주도금층이 성장하여야하는데 교반하는 과정에서 $Al_2O_3$ 입자들이 용액의 흐름에 따라 떨어져 나갔다.

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Manufacturing and Damping Properties of Al-Si/Gr. Composite using extruded Al/Gr. Composite (Al/흑연 압출재를 이용한 Al-Si/흑연 복합재료 제조와 감쇠능)

  • Park, Hun-Berm;Kwon, Hyuk-Moo
    • Journal of Korea Foundry Society
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    • v.21 no.2
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    • pp.119-126
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    • 2001
  • Al/15%Gr. composite have been manufactured by mixing, compacting, and extruding aluminium powder and graphite powder. Then, Al-6%Si/x%Gr., Al-12%Si/x%Gr., and Al-18%Si/x%Gr.(x: 0, 2, 4, 6, 8) composites have been manufactured by remelting the extruded materials(Al/15%Gr.), Al-33.3%Si alloy, and Al ingot, etc. We conducted experiments to chracterize the microstructure, and damping properties and hardness. The result of microstructure experiment on Al-x%Si/y%Gr. composites reveals the good dispersion of graphite. As to Al-Si/y%Gr. composites, the more the graphite contents, the less the tensile strength. And the tensile strength varied according to contents of Si: with its highest value in Al-18%Si/y%Gr. composites and lowest in Al-6%Si/y%Gr. composites. As to Al-x%Si/y%Gr. composites, the more the contents of graphite, the more the vibration damping properties. And we can get the highest vibration damping rate in Al-12%Si/y%Gr. composites which matrix structure is an eutectic component.

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Magnetic Properties and Structures of Rare earth-Aluminum Compounds $RAI_{2}$ (희토류원소-알루미늄 화합물 $RAI_{2}$의 자기적성질 및 구조)

  • Moo-hee Lee;Seung-wook Um;Tae-kyung Park
    • Journal of the Korean Magnetics Society
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    • v.5 no.3
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    • pp.185-190
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    • 1995
  • Rare earth-aluminum intermetallic compounds $RAI_{2}$ (R ; Lu, Ce, Gd) are prepared by the arc-melt method and the magnetic properties and electronic structures are investigated by magnetic susceptiptibiliy measurements using SQUID magnetometer. The magnetic suceptibiliyof $LuAl_{2}$ is weakly temperature dependent and shows a Pauli susceptibility of $10.1{\times}10^{-5}$ emu/mol, which means 3.2 states/eV/formula unit. On the other hand, the susceptibility data of $CeAl_{2}$ and $GdAl_{2}$ show a Curie-Weiss behavior for paramagnets. The magnetization data at low temperatures confirm that $CeAl_{2}$ undergoes an antiferromagnetic phase transition near 4 K whereas $GdAl_{2}$ a ferromagnetic transition at 170 K. The distinctive magnetic behaviors of $RAI_{2}$ originate from the different 4f band filling.

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A Study on the Erosion Behavior of the Ceramic Sprayed Coating Layer in the Molten 55% Al-Zn (용융 55%Al-Zn 중에서 세라믹 용사 피막의 침식 거동에 관한 연구)

  • 강태영;임병문;최장현;김영식
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.51-59
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    • 2000
  • Sink roll has been used in molten 55%Al-Zn alloy bath of continuous galvanizing line for sinking and stabilizing working steel strip in molten metal bath. In the process, the sink roll body inevitably build up dross compounds and pitting on the sink roll surface during 55%Al-Zn alloy coated strip production, and the life time of the sink roll is shorten by build up dross compounds and pitting. The present study examined the application of thermally sprayed ceramic coatings method on sink roll body for improving erosion resistance at molten 55% Al-Zn pool. In this experiment, the stainless steels such as STS 316L and STS 430F were used as the substrate materials. The CoNiCr and WE-Co powder were selected as bond coating materials. Moreover $Al_2O_3-ZrO_2-SiO_2 and ZrO_2-SiO_2$ powders selected as the top coating materials. Appearances of the specimens before and after dipping to molten 55%Al-Zn pool were compared and analyzed. As a result of this study, STS430F of substrate, WC-Co of bond spray coatings, $ZrO_2-SiO_2$ power of top spray coatings is the best quality in erosion resistance test at molten 55%Al-Zn pool

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