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Preparation of $Al_2O_3-TiO_2$ Composite Powder from Alkoxides (I) 1. Preparation of $Al_2TiO_5$ by the SOl-gel Method and the effects of Additives (알콕사이드로부터 $Al_2O_3-TiO_2$계 복합분체의 합성(I) 1. Sol-Gel법에 의한 $Al_2TiO_5$ 분말합성과 첨가제의 영향)

  • 정종열;이형민;이홍림
    • Journal of the Korean Ceramic Society
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    • v.33 no.10
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    • pp.1138-1146
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    • 1996
  • Al2TiO5 powder was prepared by the sol-gel processing from th metal alkoxides ; aluminium sec-butoxide (Al(OC4H9)3 and tetraethyl orthotitanate (Ti(OC2H5)4) The particles of Al2TiO5 produced from alkoxides were measured to be below $1.5mutextrm{m}$ and mre than 90% weere below 1 ${\mu}{\textrm}{m}$ however those from commercial alumina and titania were over 0.5-7${\mu}{\textrm}{m}$ and only 60% were below 1${\mu}{\textrm}{m}$ and 90% were below 2.5${\mu}{\textrm}{m}$ Therefore Al2TiO5 powder produced from alkoxides had the narrower distributionin size than that produced from the commercial alumina and titania powders. The addition of mullite or Al2O3 powder to the prepared aluminum titanate inhibited the grain growth and this resulted in decreased and increase in density.

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Fracture Behavior of $Al_2O_3$ Macro-composites with Layered and Fibrous Structure (층상 및 섬유상 $Al_2O_3$ 거시복합체의 파괴거동)

  • 신동우;윤대현;박삼식;김해두
    • Journal of the Korean Ceramic Society
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    • v.34 no.7
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    • pp.758-766
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    • 1997
  • Non-brittle fracture behaviour of the two composite structures made of two different brittle materials was investigated using 3-point bending test. First, the layered and fibrous macro-composites were fabricated using the material easily formed, yet showing a brittle fracture behaviour similar to ceramics. The layered and fibrous Al2O3 /Al2O3 composites with weak interface were also fabricated using plate of 2 mm thickness and rod of 3 mm diameter respectively. Comparison of the mechanical properties between these two structures was performed in the lights of flexural strength and work of fracture for the composites consisting of Al2O3 and simulated materials respectively. The strength ratio of layered structure to the monolith of same volume was 0.6 and the ratio of fibrous one was about 0.2 for the composites made of simulated brittle material. The ratio of the work of fracture of the fibrous to the layered was 0.47. For Al2O3/Al2O3 composites, the strength ratio of layered and fibrous structures to the monolith with same volume were about 0.6 and 0.2 respectively. The ratio of work of fracture of the fibrous to the layered was 0.6. These confirmed that the layered structure was superior to the fibrous one in terms of flexural strength and work of fracture.

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Effect of Oxidation of Bond Coat on Failure of Thermal Barrier Coating (Bond Coat의 산화가 Thermal Barrier Coating의 파괴에 미치는 영향)

  • 최동구;최함메;강병성;최원경;최시경;김재철;박영규;김길무
    • Journal of the Korean Ceramic Society
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    • v.34 no.1
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    • pp.88-94
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    • 1997
  • The oxidation behavior of the NiCrAlY bond coat and thermal fatigue failure in the plasma-sprayed thermal barrier coating system, ZrO2.8wt%Y2O3 top coat/Ni-26Cr-5Al-0.5Y bond coat/Hastelloy X superalloy substrate, in commercial use for finned segment of gas turbine burner were investigated. The main oxides formed in the bond coat were NiO, Cr2O3, and Al2O3. It divided the oxide distribution at this interface into two types whether an Al2O3 thin layer existed beneath ZrO2/bond coat interface before operation at high temperature or not. While a continuous layer of NiO was formed mainly in the region where the Al2O3 thin layer was present, the absence of it resulted in the formation of mixture of Cr2O3 and Al2O3 beneath NiO layer. Analyses on the fracture surface of specimen spalled by thermal cycling showed that spalling occurred mainly along the ceram-ic coat near ZrO2/bond coat oxide layer interface, but slightly in the oxide layer region.

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Effect of operating conditions on adhesion strength of Al/Al2O3 produced by surface activated bonding

  • Jang, Gyu-Bong;Do, Won-Min;Im, Seong-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.165.1-165.1
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    • 2016
  • 표면활성화 접합은 이종 소재의 표면을 제어하여 직접 접합하는 기술이다. 본 연구에서는 표면활성화 접합을 이용하여 고 방열특성의 LED용 히트스프레더(heat spreader)를 제작하기 위하여 $Al-Al_2O_3$ 복합소재를 제조하였다. LED 제품의 히트스프레더는 LED에서 발생하는 열을 한 곳으로 집중하는 것을 막아 열을 분산하는 금속판을 의미한다. 최근의 LED 제품은 고출력화에 의한 발열량의 급증으로 MCL(Metal Clad Laminate)를 이용하여 LED 칩에서 발생된 열을 외부로 배출하는 모듈구조를 나타내는 경우가 대다수이다. LED에서 열이 증가하게 되면 LED의 효율이 감소하고, 수명이 줄어드는 현상을 보이기 때문에 방열특성은 매우 중요하다. 따라서 고출력화되어 LED 칩에서 발생되는 열을 제어하는 기술이 이슈화 되고 있다. 기존의 히트스프레더 구조는 통상적으로 Al/절연층(폴리머)/Al으로 폴리머의 열전도율이 1W/mk로 고출력화에 의해 급증하는 LED의 발열량을 충분히 해소시키기 어렵다. 본 연구에서는 급증하는 LED의 방열량을 해소시키기 위해서 기존의 Al/폴리머/Al의 구조를 $Al/Al_2O_3/Al$의 구조로 개발하기 위해서 HV-SCDB 기술을 이용한 $Al-Al_2O_3$ 복합소재 제조 및 접합특성에 관하여 연구하였다.

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Synthesis of (Ti,Al)N Powder by Interdiffusion Nitriding Method (상호확산법에 의한 (Ti,Al)N계 복합질화물의 합성)

  • Lee, Young-Ki;Kim, Jung-Yeul;Kim, Dong-Kun;Sohn, Yong-Un
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.2
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    • pp.138-149
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    • 1997
  • TiN and AlN are ceramic materials with extensive applications due to its excellent mechanical and chemical properties at elevated temperature. The purpose of this research is to develop the method for the synthesis of ternary nitride powder, titanium-aluminum-nitrogen system, which have an excellent property of both TiN and AlN. The ternary nitride such as $Ti_3AlN$, $Ti_2AlN$ and $Ti_3Al_2N_2$ can be synthesized by the interdiffusion nitriding method in Ar gas, however, the ternary nitride coexist with TiN, AlN, $Ti_3Al$ and ${\alpha}$-Ti. The ternary nitride are stable below $1400^{\circ}C$, but these are gradually decomposed into TiN, $Ti_3Al$ and AlN above $1400^{\circ}C$. The thermal oxidation characteristics of the Ti-Al-N compound synthesized by the interdiffusion nitriding method is superior to that of the TiN+AlN mixed powder, and the oxidation for both materials show the differential behaviors.

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Phase Transformation in Al-4at.%Zr Alloy during Mechanical Alloying and Heat-treatment Processes (Al-4at.%Zr합금의 기계적합금화 공정과 열처리과정에서 발생하는 상변화거동)

  • Park, Jae-Pil;Kim, Il-Ho;Kwun, S.I.
    • Journal of Powder Materials
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    • v.12 no.1
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    • pp.36-42
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    • 2005
  • Four different mechanical alloying(MA) processes were employed to fabricate very fine intermetallic compound $Al_3Zr$ particles dispersed Al composite materials(MMC) with Al-4at.%Zr composition. Phase transformations including phase stability during MA and heat treatment processes were investigated. Part of Zr atoms were dissolved into Al matrix and part of them reacted with hydrogen produced by decomposition of PCA(methanol) to form hydride $ZrH_2$ during first MA process. These $ZrH_2$ hydrides disappeared when alloy powders were heat treated at $500^{\circC}$. Stable $Al_3Zr$ dispersoids with $DO_23$ structure were formed by heat treating the mechanically alloyed powders at $400^{\circC}$. On the other hand, metastable $Al_3Zr$dispersoids with $L1_2$ structure were formed during first MA of powers with Al-25at.%Zr composition. These metastable $Al_3Zr$ dispersoids transformed to stable $Al_3Zr$ with $DO_23$ structure when heat treated above $450^{\circC}$.

Removal Mechanism of Phosphorus in Wastewater Effluent using Coagulation Process (응집공정을 이용한 하수처리수 중의 인 제거 Mechanism)

  • Han, Seung-Woo;Kang, Lim-Seok
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.8
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    • pp.774-779
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    • 2010
  • The experimental results for the analysis of aluminum hydrolysis species with PACls (polyaluminum chloride) prepared by different basicity (r value) showed that monomeric Al species were reduced while polymeric Al species were increased with an increase in basicity for PACls. The PACl with 2.2 of r value contained the highest amount of polymeric Al species. According to the experimental results for the phosphorus removal, the alum and PACl (r=0), which consisted of mainly monomeric Al species, were the most effective for phosphorus removal. Therefore, it was concluded that the Al coagulant containing higher amount of monomeric or lower molecular Al species would be more beneficial for phosphorus removal.

A Study on the Cobalt Blue Spinel Stains (코발트 청색 채색료에 대한 연구)

  • 박순자
    • Journal of the Korean Ceramic Society
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    • v.15 no.2
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    • pp.66-71
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    • 1978
  • The cobalt blue spinel stains (main composition; CoO:$Al_2O_3$=1 : 1) in CoO-NiO-$Al_2O_$3 and $CoO-Al_2O_3-Cr_2O_3$ system were prepared by the calcination of each component oxides to be adequate for the factory. The color development, the change of the lattice constnat of the spinel and its application to colored glazes were studied. The results were summarized as follows. 1) In CoO-Al_2O_3$ spinel, the excess addition of each component hardly made any variation in lattice constantand alumina-rich spinel specimens caused the brilliant blue color fade. 2) An increase of $Ni^{2+}$ in $CoO-NiO-Al_2O_3$ system, made the lattice constnat of the $CoO-Al_2O_3$ spinel smaller, and an increase of $Cr^{3+}$ in $CoO-Al_2O_3-Cr_2O_3$, larger. 3) Glazed stains under lead glaze were colored nearly same dark blue color fade.

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Fabrication and Characterization of High Purity Al2O3 by Decomposition of Selicite (세리사이드 분해에 의한 고순도 Al2O3의 제조 및 특성에 관한 연구)

  • 이경희;박한수;송명신
    • Journal of the Korean Ceramic Society
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    • v.24 no.5
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    • pp.431-436
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    • 1987
  • High purity Al2O3 has been extracted from serlcite of clayminerals, selicite was treated by H2SO4(2N∼18N) solution, NH4OH treatment(PH8.5∼10.0) and metallic impurities such as Fe were removed by NaOH treatment. The tendency of extraction yield of ${\alpha}$-Al2O3 have been investigated by relating reaction time, acid concentration. Reaction products were analyzed by DT-TGA, chemical analysis and X-ray diffractometer. Prepared ${\alpha}$-Al2O3 power is fired in air at 1400$^{\circ}C$, 1600$^{\circ}C$ 2hr. The results are as follows; 1. The most suitable extracting conditions of ${\alpha}$-Al2O3 from Selicite were N-H2SO4, 120 min acidtreating time. 2. The optimum pH condition was 9.0. 3. Physical properties of sintered Al2O3 bodies were as follows. Relative density is 99%. Water absorption is 0.26%. Rock well hardness is 89.

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