• 한국세라믹학회지
• /
• 제35권2호
• /
• pp.129-136
• /
• 1998

The effects of MgO on the resistance to corrosion and oxidation of Al2O3-SiC-C refractory have been in-vestigated. The resistance to oxidation was improved as the amount of MgO increased. The resistance to corrosion was enhanced until 2 wt% MgO content but degraded over that content. From the dependence of temperatuer on the oxidation resistance oxidation was suppressed by the microstructural densification caused by spinel formation over 1200~130$0^{\circ}C$and the formation MgO-Al2O3-SiO2 liguid-phase over 130$0^{\circ}C$ The weight loss of specimens containing MgO with various purity at range of 95 to 99% and par-ticle size of -0.045 mm to -0.074 mm was examined. The oxidation resistance was not changed signficantly with the particle size and purity of MgO powders.

• 한국세라믹학회지
• /
• 제32권4호
• /
• pp.429-435
• /
• 1995

Al2O3-SiC-C(ASC) refractory materials were prepared from kaolin using thermit reaction. The mixed powder (A-K) for the thermit reaction was composed of Hadong kaolin, C(graphite) and Al. A-S(SiO2＋C＋Al) composition was also employed to compare with A-K in respect to reactability. As a result of XRD patterns of A-K sample after thermit reaction, and firing at 140$0^{\circ}C$ for 3hrs in Ar atmosphere, it was possible to use as a ASC refractory materials.

• 한국세라믹학회지
• /
• 제33권7호
• /
• pp.832-838
• /
• 1996

Thermite reaction products of MgO and Al were added to MgO-C refractory to improve the properties of corrosion against the attack of slag, oxidation and mechanical spalling. Corrosion rate of MgO-C-MgAl2O4 spinel refractory at the ratio of 3.3(CaO/SiO2) slag was smaller than that of MgO-C and MgO-C-Al refractory. The excellent corrosion resistance of the MgO-C-MgAl2O4 spinel refractory against the slag attack was appeared by Al and MgAl2O4 spinel with high melting point and corrosion resistance and the high thermal conductivity and low thermal expansion of AIN. Hot M.O.R at 140$0^{\circ}C$ and the resistance of oxidation weight loss at 90$0^{\circ}C$ were 210kg/cm2 and -12% respectively.

• 한국결정성장학회지
• /
• 제7권3호
• /
• pp.481-486
• /
• 1997

국산 하동고령토로부터 AlSiCa의 주원료인 $Al_2O_3$-SiC계 내화물 원료를 합성하는 데는 성공하였으며, 합성된 $Al_2O_3$-Sic 합성분말의 산화반응을 검토하였다. 공기중에서 산소와 반응시켜 Sic가 $SiO_2$로 산화될 때 필요한 활성화 에너지는 $\Delta$G=74.86 KJ/mol 이었으며, 수소분위기에서 $1500^{\circ}C$ 및 $1600^{\circ}C$에서 상압소성한 결과 vaporization 현상때문에 소결특성이 좋지 않았다. whisker-SiC상태로 합성되는 이 복합체는 AlSiCa의 고온내화벽돌이외의 고온구조용 재료로 응용될 수도 있다.

• 한국세라믹학회지
• /
• 제37권6호
• /
• pp.583-588
• /
• 2000

Antioxidation characteristics of carbon at high temperature with the co-addition of Al and Si powder in Al2O3-C system refractory were analyzed. The use of surface-modified phosphate carbon as a starting material was found to be very effective in improving the mixing effect of raw materials and antioxidation behavior of carbon. In particular, this effect was dominant at higher temperatures than 130$0^{\circ}C$.

• 한국재료학회:학술대회논문집
• /
• 한국재료학회 2001년도 춘계학술발표강연 및 논문개요집
• /
• pp.156-156
• /
• 2001

• 한국재료학회:학술대회논문집
• /
• 한국재료학회 2003년도 춘계학술발표강연 및 논문개요집
• /
• pp.205-205
• /
• 2003

우리나라에서는 많은 양의 폐분진이 발생하며 경남지역에서는 연간 3만톤의 폐분진이 발생한다. 매년 폐기물의 발생량은 증가하고 있으며 폐분진류의 주성분은 실리카와 알루미나가 주성분을 이룬다. 특히 주조, 제강 등 금속공업에서 발생하는 분진은 입자가 미세한 다량의 실리카와 알루미나로 이루어져 있어 탄화규소(SiC) 및 알루미나-탄화규소-탄소(A1$_2$O$_3$-SiC-C)계 내화물 제조에 분쇄공정 없이 세라믹스의 원료로 활용할 수 있다. 현재 알루미나-탄화규소-탄소(Al$_2$O$_3$-SiC-C)계 내화물 제조를 위해 제조공정이 간단한 연소합성법을 이용하지만 분말제조 공정 중 분위기 조절에 많은 비용이 요구되고 있어 시급한 대안이 필요한 상태이다.

• 한국세라믹학회지
• /
• 제23권5호
• /
• pp.86-92
• /
• 1986

As there is a growing trend to make high quality steel improving production efficiency and utilizing slag as resources the technologies of hot metal pretreatment have been progressed to meet these demands. Although mill scale $Na_2CO_3$ and CaO used as fluxes proved to be excellent agents then can severely corrode refractories such as chamotte and high alumina for torpedo or open ladle car. Thus it was considered necessary to develop new refractories which can endure suchy conditions. Desulfurization fluxes vastly used in POSCO are $CaCO_3$ and CaO Recent trials have been made by testing phenol resin bonded $Al_2O_3-SiC-C$ bricks in torpedo ladle car for hot metal pretreatment. The results showed that the life of this brick became about 1.2 times longer than that of foreign products. And the crushing strength M.O.R corrosion resistance and oxidation resistance were tested.

• The Korean Journal of Ceramics
• /
• 제4권4호
• /
• pp.279-285
• /
• 1998

The $UO_2$ pellets are usually sintered under hydrogen gas atmosphere. Hydrogen gas may cause unexpected early failure of the refractory bricks in the sintering furnace. In this work, nitrogen was mixed with hydrogen to investigate the effect of nitrogen gas on a failure machanism of the refractory bricks and on the microstructure of the $UO_2$ pellet. The hydrogen-nitrogen mixed gas experiments show that the larger nitrogen the mixed gas contains, the less the refractory materials are reduced by hydrogen. The weight loss measurements at $1400^{\circ}C$ for fire clay and chamotte refractories containing high content of $SiO_2$ indicate that the weight loss rate for the mixed gas is about half of that for the hydrogen gas. Based on the thermochemical analyses, it is proposed that the weight loss is caused by hydrogen-induced reduction of free $SiO_2$ and/or $SiO_2$ bonded to $Al_2O_3$ in the fire clay and chamotte refractories. However, the retardation of the hydrogen-induced $SiO_2$ reduction rate under the mixed gas atmosphere may be due to the reduction of the surface reaction rate between hydrogen gas and refractory materials in proportion to volume fraction of nitrogen gas in the mixed gas. On the other hand, the mixed gas experiments show that the test data for $UO_2$ pellet still meet the related specification values, even if there exists a slight difference in the pellet microstructural parameters between the cases of the mixed gas and the hydrogen gas.

• 자원리싸이클링
• /
• 제31권6호
• /
• pp.44-51
• /
• 2022

현재 전기로(EAF) 제강 공정에서는 내화재 보호 및 탈황능 개선을 위해 MgO 함유 Flux인 경소돌로마이트를 사용하고 있으며, 탈산 효과와 동시에 Slag foaming을 통한 전력에너지를 저감시키기 위해 가탄제를 투입하고 있다. 본 연구에서는 상기 효과들을 경제적으로 달성하기 위해 폐 MgO-C계 내화재를 사용하고자 한다. 폐 MgO-C계 내화재는 현재 대부분 재활용되지 못하고 폐기되고 있는 실정이지만 다량의 MgO와 흑연 성분을 함유하고 있어 제강용 Flux로서의 효용가치가 입증되면 대량 재활용이 가능할 것으로 기대된다. 본 실험에서는 상용 EAF slag 조성을 토대로 Target 조성 범위를 설정하였다. Target EAF slag가 원만히 형성될 수 있도록 하기 위해 Flux와 함께 투입될 Pre-melt base slag를 제조하였다. Pre-melt base slag는 SiO₂, Al₂O₃, FeO를 혼합하여 알루미나 도가니에 장입 후 1450℃에서 1시간 이상 가열하여 제조하였다. 이후 제조된 Pre-melt base slag에 혼합 Flux #2(경소돌로마이트+폐 MgO-C계 내화재+석회석)을 가하여 용융반응 시험을 수행하고 그 결과를 기존 제강 Flux에 해당하는 혼합 Flux #1(경소돌로마이트+석회석) 경우와 비교 평가하여 그 대체 가능성을 평가하였다. 신뢰성있는 평가를 도출하기 위해 XRD, XRF 및 Slag foam height, Slag basicity, 철 회수 등의 평가를 종합하였다.