• Title/Summary/Keyword: Al-Mg

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Evolution of grains to relieve additional compressive stress developed in Al-Mg alloy films during thermal annealing (Al-Mg 합금 박막의 압축응력 완화를 위한 어닐링 공정상의 입자 발달)

  • Lee, Jun-Seong;Yang, Ji-Hun;Jeong, Jae-In;Jeong, Yong-Hwa;Gwak, Yeong-Jin;Kim, Sang-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.47-51
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    • 2014
  • In this work, a possible mechanism for grain evolution in Al-Mg alloy films during thermal annealing is suggested on the basis of the phase transition and the related residual stress. Al-Mg alloy films with compositions of 14.0 and 18.0 wt% Mg content were deposited on cold-rolled steel substrates by the direct current co-sputtering method using Al and Mg targets. After the deposition, the samples were thermally annealed at $400^{\circ}C$ for 10 min. The featureless, dense cross-sectional microstructure of the as-deposited films turned into a grainy microstructure after the thermal annealing. According to the residual stress evaluated by using the $XRD-sin2{\psi}$ technique and the phase analysis by XRD, it is likely that grains were created in order to relieve the additional accumulation of residual stress originating from the phase transition from face-centered cubic Al (${\alpha}$) to Al3Mg2 (${\beta}$) and Mg (${\delta}$) phases, suggesting interplay between the microstructure and residual stress.

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Photoluminescence Properties of GaN on $MgAl_{2}O_{4}$ Substrate with HVPE Growth Conditions ($MgAl_{2}O_{4}$ 기판위에 GaN의 HVPE 성장조건에 따른 광루미네센스 특성)

  • Kim, Seon-Tae;Lee, Yeong-Ju
    • Korean Journal of Materials Research
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    • v.8 no.8
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    • pp.667-671
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    • 1998
  • The photoluminescence (pL) characteristics of hydride vapor phase epiyaxy (HVPE) grown GaN films on $MgAl_{2}O_{4}$ substrate were investigated with several growth conditions. The GaN films on $MgAl_{2}O_{4}$ substrate is autodoped with Mg atoms which thermally out-diffused from substrate lead to a PL characteristics of impurity doped ones. The Mg-related emission band intensity decreased with growth temperature may due to the evaporation of Mg atoms at the GaN film surfaces. and it also decreased with GaN film thicknesses. We can estimate the diffusion coefficient of Mg atoms in GaN under the consideration of diffusion phenomena between two infinite solids lead to a value of D= 2$\times$$lO^{-10}\textrm{cm}^2/sec.

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Effect of Heat Treatment on Microstructure and Mechanical Properties of Al-Zn-Mg-Cu-Si Sintered Alloys with and Without High-energy Ball Milling (Al-Zn-Mg-Cu-Si 소결합금의 미세조직과 기계적 특성에 미치는 열처리의 영향)

  • Junho Lee;Seonghyun Park;Sang-Hwa Lee;Seung Bae Son;Seok-Jae Lee;Jae-Gil Jung
    • Journal of Powder Materials
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    • v.30 no.6
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    • pp.470-477
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    • 2023
  • The effects of annealing on the microstructure and mechanical properties of Al-Zn-Mg-Cu-Si alloys fabricated by high-energy ball milling (HEBM) and spark plasma sintering (SPS) were investigated. The HEBM-free sintered alloy primarily contained Mg2Si, Q-AlCuMgSi, and Si phases. Meanwhile, the HEBM-sintered alloy contains Mg-free Si and θ-Al2Cu phases due to the formation of MgO, which causes Mg depletion in the Al matrix. Annealing without and with HEBM at 500℃ causes partial dissolution and coarsening of the Q-AlCuMgSi and Mg2Si phases in the alloy and dissolution of the θ-Al2Cu phase in the alloy, respectively. In both alloys, a thermally stable α-AlFeSi phase was formed after long-term heat treatment. The grain size of the sintered alloys with and without HEBM increased from 0.5 to 1.0 ㎛ and from 2.9 to 6.3 ㎛, respectively. The hardness of the sintered alloy increases after annealing for 1 h but decreases significantly after 24 h of annealing. Extending the annealing time to 168 h improved the hardness of the alloy without HEBM but had little effect on the alloy with HEBM. The relationship between the microstructural factors and the hardness of the sintered and annealed alloys is discussed.

Mg-Al합금의 조성비율에 따른 발화온도특성

  • Han, U-Seop;Lee, Geun-Won
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2013.04a
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    • pp.77-77
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    • 2013
  • 최근의 산업활동에서는 신규 원료 개발과 생산 효율성을 높이기 위하여 분체 공정이 증가하고 있는데, 미세 분진의 취급으로 분진운의 형성과 착화가 용이해지므로 분진폭발이나 화재 위험성이 증가하고 있다. 분진을 안전하게 사용하고 저장, 취급하기 위해서는 착화 전의 위험성 지표로서 최저발화온도(MIT ; Minimum Ignition Temperature)를 사전에 파악해 두는 것이 중요하다. 분진농도의 발화온도는 장치 내의 발화위험성이나 분진 취급 공정의 사고예방대책 관리를 위한 실용적 관점에서 중요하게 활용되는 폭발특성값이다. 또한 분진의 발화온도는 분진농도에 의존하며 농도변화에 따른 가장 낮은 온도를 MIT라고 한다. 본 연구에서는 화재폭발사고 빈도가 줄지 않고 있는 Mg 및 Mg-Al합금(60:40 wt%, 50:50 wt%, 40:60 wt%)을 대상으로 조성비율에 따른 최저발화온도를 실험적으로 조사하였다. Mg 및 Mg-Al(60:40 wt%), Mg-Al(50:50 wt%), Mg-Al(40:60 wt%) 시료의 평균입경은 142, 160, 151, $152{\mu}m$이다. MIT실험장치는 IEC 61241-2-1(Methods for Determining the Minimum Ignition Temperatures of Dust, 1994)에 준거하여 제작하여 사용하였다. 실험장치는 가열로, 분진운 시료홀더, 온도조절장치, 압축공기 제어장치 등으로 구성되어 있다. 구체적인 실험방법은 시험분진를 분진홀더에 장착하고 0.5 bar의 압축공기를 0.3 sec 동안 사용하여 일정 온도로 가열된 로의 내부로 분진운을 부유시킬 때에 분진운이 발화하여 가열로 하단부의 개방구에까지 화염이 전파하는지를 디지털비데오카메라로 기록, 평가하여 발화 유무를 판정하였다. Mg합금에 대한 MIT를 측정한 결과 $740^{\circ}C$가 얻어졌으며, Mg-Al(60:40 wt%)의 MIT는 $820^{\circ}C$로 조사되었다. 그러나 Mg-Al(50:50 wt%) 및 Mg-Al(40:60 wt%)에 대해서는 최대 가열로의 설정온도를 $890^{\circ}C$까지로 하여 농도를 변화시키면서 조사하였으나 발화가 일어나지 않았다. 문헌에 따르면 Mg입자 표면의 산화피막은 다공성으로 일정 온도에서 산화반응이 시간에 따라 직선적으로 증가하는데 반하여, Al의 산화피막은 보호 작용을 하여 일정 온도에서 산화반응속도가 표면과 내부의 농도 기울기에 의한 확산속도에 의존한다고 보고하고 있다. 본 연구결과를 토대로 Mg-Al합금의 발화특성을 고찰해 보면, Mg-Al합금에서 자기 전파성이 작은 Al성분의 증가는 착화지연이 증가하여 연소성이 감소하여 최저발화온도의 증가로 이어지는 것으로 추정되었다. 또한 발화온도는 주어진 조건의 온도장에서 분진이 존재하는 시간 길이에 따라 변화하므로, 발화온도를 실험적으로 측정하는 경우에는 측정장치나 방법에 따라 달라지므로 사업장의 현장에 발화온도를 적용하는 경우에는 장치 내의 분진의 존재시간을 고려할 필요가 있다.

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Development of AlN/Al-Ti Functionally Gradient Materials (AlN/Al-Ti계 경사기능재료의 개발)

  • 이현규;박진성;공창덕
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.1
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    • pp.49-59
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    • 2001
  • Functionally gradient materials(FGMs) generally consist of different material components, such as ceramics and metals. Continuous changes in their composition, microstructure, porositys, and so on result in gradients in the properties of FGMs. In this study AlN/Al-$Al_3$Ti FGM cubes were fabricated by the powder metallurgical process, and the characteristics of the FGMs were investigated. Powders of Mg and Ti mixed with Al in different ratios or the stack of the mixed powders having a stepwisely controlled compositional gradient from one plane to another were formed in a steel mold. The more the composition of Mg and sintering temperature are increased, the more the amount of AlN is formed. AlN and $Al_3$Ti distributed with continuously gradient composition were detected by XRD analysis and also revealed in optical microstructures, and microhardness tests.

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Al-Mg 합금 박막의 미세구조에 따른 기계적 특성

  • Seon, Geon-Ju;Na, Se-Na;Akash, Katoch;Kim, Sang-Seop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.187.1-187.1
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    • 2014
  • 아연 가격의 상승과 경량합금개발의 중요성이 부각됨에 따라 아연을 대체할 새로운 강판용 내식소재의 개발이 중요하다. Al-Mg 합금 박막은 낮은 밀도를 가지면서 질량 대비 높은 강도, 좋은 내식성을 지녀 아연도금강판을 대체할 코팅소재로 그 가능성이 연구되고 있다. 이러한 Al-Mg 합금 박막의 실용화를 위해 국내외의 관련 연구그룹에서 연구를 진행하고 있으며, 그 결과 Al-Mg 합금 박막의 내식성 및 기계적 특성은 박막의 조성 및 미세구조와 상당한 관련성이 있음이 알려지고 있다. 본 연구에서는 sputtering법으로 냉연 강판에 Al-Mg 합금을 조성 및 열처리 여부 등을 조절하여 증착시킨 후 각 조건에 따른 박막의 미세구조와 기계적 특징을 조사하였다. 각 조건별 내마모도와 경도, 마찰계수, 밀착력을 분석하여 기계적 특성과 미세구조와의 상관관계를 도출하고자 하였다.

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Microstructure and Properties of High Strength High Ductility Al-Mg-Zn Casting Alloy (고강도 고인성 Al-Mg-Zn 주조합금의 미세조직 및 특성)

  • Kim, Jeong-Min;Ha, Tae-Hyung
    • Journal of Korea Foundry Society
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    • v.36 no.6
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    • pp.181-186
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    • 2016
  • The typical microstructure of Al-5%Mg-2%Zn cast alloy mainly consists of an aluminum matrix with a small amount of AlMgZn 2nd phase. The secondary dendrite arm spacing and the grain size of the cast alloy tend to be inversely proportional to the section thickness of casting; however, the tensile properties cannot be said to be clearly related to the cast microstructure. After T6 heat treatment, the tensile strength of the alloy was enhanced significantly. TEM analysis results show that very fine AlMgZn precipitates were formed after the heat treatment. The corrosion resistance, measured according to the corrosion potential, was found to increase slightly after the conducting of heat treatment.

The softening behavior of Mg-Li-Al(-Zr) alloys (Mg-Li-Al(-Zr) 합금의 연화현상)

  • Kim, Y.W.;Kwang, Y.H.;Lim, Y.J.;Kim, D.H.;Hong, C.P.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.1
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    • pp.10-16
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    • 1998
  • The softening behavior of squeeze cast Mg-Li-Al and Mg-Li-Al-Zr alloys have been investigated. The highest hardness values of Mg-Li-Al and Mg-Li-Al-Zr alloys were obtained after solution treatment at $400^{\circ}C$ for 1 hour. The hardness value, however, decreased as the aging temperature and time increased. Microstructural and calorometric analyses showed that quenched-microstructure changed from primary (${\alpha}$ and ${\beta}$)+secondary ${\alpha}$ to primary(${\alpha}$ and ${\beta}$)+secondary ${\alpha}+{\theta}$ after aging. The softening during aging was due to the coarsening of ${\theta}$ precipitates.

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Corrosion resistance of double Al-Mg coating films on steel sheet prepared by PVD method (PVD법에 의해 제작된 Al-Mg 이층 코팅막의 내식특성)

  • Im, Gyeong-Min;Lee, Seul-Gi;Jeong, Jae-In;Yang, Ji-Hun;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.150-150
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    • 2013
  • Al-Mg films were prepared onto steel sheet according to deposition condition by eco-friendly electron beam vacuum evaporation method. The influence of Al-Mg films on corrosion resistance was evaluated by salt spray test and electrochemical method etc.. From the experimented results, it was found that the Al-Mg films which showed good corrosion resistance tend to have fine structure with homogenious composition distribution. In addition, it was shown that the property of coating films can be improve by controlling thickness ratio and uniform distribution of intermetallic compounds in Al-Mg films.

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Thixoforming Characteristics of Metal Matrix Composites (Phase identification of $SiC_p/AZ91HP$ Mg composite) (금속기 복합재료의 틱소포밍 특성 ($SiC_p/AZ91HP$ Mg 복합재료의 상분석을 중심으로))

  • Lee, Jung-Il;Kim, Young-Jig
    • Applied Microscopy
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    • v.29 no.3
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    • pp.281-289
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    • 1999
  • The stirred and thixoformed $SiC_p/AZ91HP$ Mg composites are studied on the basis of microstructural analysis using transmission electron microscopy (TEM). The products of interfacial reaction are identified as $Mg_2Si$, MgO and $Mg_{17}Al_{12}$ phases and the crystallized phases are found to be orthorhmbic $Al_6Mn$ and decagonal T phases. It is shown that $Mg_2Si$ and $Mg_{17}Al_{12}$ phases are found at the surface of $SiC_p$ and $Al_6Mn$ is found near interface and crystallized on the matrix. Phase identification is carried out by crystallographic work based on primitive cell volume, zero order Laue zone (ZOLZ) patterns and single convergent beam electron diffraction (CBED) patterns containing higher order Laue zone ring from a nanosized region.

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