• 제목/요약/키워드: Al plate

검색결과 567건 처리시간 0.028초

Al 박육 다이캐스팅 주물에서 기포결함에 미치는 주물두께, 사출속도의 영향 (Effect of Casting Thickness and Plunger Velocity on Porosity in Al Plate Diecasting)

  • 강호정;박진영;김억수;조경목;박익민
    • 한국주조공학회지
    • /
    • 제35권4호
    • /
    • pp.80-87
    • /
    • 2015
  • The Al die casting process has been widely used in the manufacturing of automotive parts when the process requires near-net shape casting and a high productive rate. However, porosity arises in the casting process, and this hampers the wider use of this method for the creation of high-durability automotive components. The porosity can be controlled by the shot condition, but, it is critical to set the shot condition in the sleeve, and it remains difficult to optimize the shot condition to avoid air entrapment efficiently. In this study, the 4.5 mm, 2.0 mm plate die castings were fabricated under various shot conditions, such as plunger velocities of 0.7 m/s ~ 3.0 m/s and fast shot set points of the cavity of -25%, 0%, 25%, and 50%. The mold filling behavior of Al melts in the cavity was analyzed by a numerical method. Also, according to the shot conditions, the results of numerical analyses were compared to those of die-casting experiments. The porosity levels of the plate castings were analyzed by X-ray CT images and by density and microstructural analyses. The effects of the porosity on the mechanical properties were analyzed by tensile tests and hardness tests. The simulation results are in good general agreements with the die-casting experimental results. When plunger velocity and fast shot set point are 1.0 m/s and cavity 25% position, castings had optimum condition for good mechanical properties and a low level of porosity.

부유식 연직판의 규칙파 모델링을 위한 오픈폼 적용성 검토 (Investigation of Applicability of OpenFOAM for Regular Wave Modeling of Floating Vertical Plate)

  • 오상호;김건우
    • 한국해안·해양공학회논문집
    • /
    • 제29권6호
    • /
    • pp.382-388
    • /
    • 2017
  • 본 연구에서는 OpenFOAM 기반의 부유식 연직판의 파랑 저감 성능 평가 수치해석 모델링을 수행하였다. Waves2FOAM 라이브러리를 기반으로 내부조파에 의한 파랑 생성 및 스폰지층에 의한 소파 기능을 추가로 적용하였다. 이렇게 추가된 조파 및 소파 기능을 먼저 간단한 2차원 해석으로 검증한 후, Briggs et al.(2001)의 규칙파 실험자료 2가지에 대한 수치모델링을 수행하였다. 모델링 결과는 실험자료와 대체로 잘 일치하였으며, Briggs et al.(2001)에 수록된 WAMIT 수치해석 결과보다 더 좋은 결과를 나타내었다.

Retrofitting by adhesive bonding steel plates to the sides of R.C. beams. Part 2: Debonding of plates due to shear and design rules

  • Oehlers, Deric. J.;Nguyen, Ninh T.;Bradford, Mark A.
    • Structural Engineering and Mechanics
    • /
    • 제9권5호
    • /
    • pp.505-518
    • /
    • 2000
  • A major cause of premature debonding of tension face plates is shear peeling (Jones et al. 1988, Swamy et al. 1989, Ziraba et al. 1994, Zhang et al. 1995), that is debonding at the plate ends that is associated with the formation of shear diagonal cracks that are caused by the action of vertical shear forces. It is shown in this paper how side plated beams are less prone to shear peeling than tension face plated beams, as the side plate automatically increases the resistance of the reinforced concrete beam to shear peeling. Tests are used to determine the increase in the shear peeling resistance that the side plates provide, and also the effect of vertical shear forces on the pure flexural peeling strength that was determined in the companion paper. Design rules are then developed to prevent premature debonding of the plate ends due to peeling and they are applied to the strengthening and stiffening of continuous reinforced concrete beams. It is shown how these design rules for side plated beams can be adapted to allow for propped and unpropped construction and the time effects of creep and shrinkage, and how side plates can be used in conjunction with tension face plates.

고주파스핀들을 이용한 박판 알루미늄합금소재(Al5052-H32)의 마찰교반접합에 의한 용접성 평가 (The Weldability of a Thin Friction Stir Welded Plate of Al5052-H32 using High Frequency Spindle)

  • 주영환;박영찬;이용문;김광호;강명창
    • 한국기계가공학회지
    • /
    • 제16권1호
    • /
    • pp.90-95
    • /
    • 2017
  • Recently, smaller and lighter products have become of interest in industry applications that increasingly demand thin plate joints of thickness 1.0 mm or less using friction stir welding. In this study, high frequency spindles that run at 3,500-6,500 rpm are introduced for thin friction stir-welded plates. Weldability tests are performed for the butt-joint method of Al5052-H32 alloy of 1.0 mm thickness under 3,500-6,500 rpm spindle revolution with 250-400 mm/min feed speed. An optical microscope was used to analyze the bid structure of the welded zone and stir zone. The tensile-strength and hardness of the welded zone were then measured.

경사.기능재료 사각평판의 열적거동 해석 (Analysis of Thermal Response of Rectangular Plates Made of Functionally Graded Materials)

  • 민준식;강호식;정남희;송오섭
    • Composites Research
    • /
    • 제17권5호
    • /
    • pp.78-84
    • /
    • 2004
  • 본 연구에서는 $\textrm{Al}_2\textrm{O}_3$와 Ti-6Al-4V로 이루어진 두 가지 유형의 경사기능재료 평판에 대한 열적 거동을 조사하였다. 경사기능 평판의 재료 물성치는 체적비의 멱지수 값에 따라 두께방향으로 연속적으로 변화하고, 평판의 윗면과 아랫면에 열하중이 가해지며 일정한 온도 조건을 유지한다고 가정하였다. FCM 사각 평판의 운동방정식은 해밀턴 변분 원리로 구하였으며, 나비에 기법으로 수치해를 얻었다. 체적비와 온도 변화에 대한 FCM 평판의 정적처짐과 고유진동수의 영향에 대하여 고찰하였다.

전구체의 특성 및 AlF3 융제가 청색 발광의 BAM:Eu 형광체의 특성에 미치는 영향 (Effects of the Characteristics of Precursor Powders and AlF3 Flux on the Properties of Blue-Emitting BAM:Eu Phosphor Powders)

  • 조중상;이상호;강윤찬
    • 한국재료학회지
    • /
    • 제18권3호
    • /
    • pp.137-142
    • /
    • 2008
  • Blue-emitting BAM:Eu phosphor powders were formed by post-treatment of precursor powders with hollow or dense morphologies. The morphologies of the precursor powders obtained by spray pyrolysis were controlled by changing the preparation conditions and by changing the type of spray solution. The effects of the morphologies of the precursor powders on the characteristics of the BAM : Eu phosphor powders reacted with $AlF_3$ flux were investigated. Precursor powders with a spherical shape and a hollow morphology produced BAM : Eu phosphor powders with a plate-like morphology, a fine size and a narrow size distribution. On the other hand, precursor powders with a spherical shape and dense morphology produced BAM : Eu phosphor powders with a plate-like morphology and a large size. $AlF_3$ flux improved the photoluminescence intensities of the BAM : Eu phosphor powders. The photoluminescence intensity of the fine-sized BAM : Eu phosphor powders with a plate-like morphology was 90% of the commercial product under vacuum ultraviolet conditions.

경사기능재료 사각평판의 정적 및 진동해석 (Statics and Free Vibration Characteristics of Rectangular Plates Made of Functionally Graded Materials)

  • 민준식;송오섭;이윤규;정남희;강호식
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2003년도 추계학술대회논문집
    • /
    • pp.439-445
    • /
    • 2003
  • In the recent years, functionally graded materials(FGM) have gained considerable attention in the high temperature environment applications. In the present work, study of the deflection and vibration of a functionally graded rectangular plate made of Ti-6Al-4V and Al$_2$O$_3$ is presented. Material properties are graded in the thickness direction of the plate according to volume fraction power law distribution Effects of volume fractions(power law exponent) on the deflection and natural frequency of FGM plate is studied. Also effects of temperature is studied. Wavier Solution is used to analyzed the FGM plate.

  • PDF

3차원 전극(Bipolar Packed Bed Electrode)을 이용한 호소수 처리(II) (Advanced Lake Water Treatment with Bipolar Packed Bed Electrode Cell(II))

  • 장철현;박상우;최창수
    • 한국환경과학회지
    • /
    • 제11권4호
    • /
    • pp.355-360
    • /
    • 2002
  • This study was to analyze the right of wrong of gray-water treatment by applying BPBE electrode cell to the effluence water in the terminal disposal plant of sewage. The results were as follows : The best result was obtained with applied voltage 40V and detention time 6 minutes for the BPBE electrode cell which has the graphite-plate in main electro-de, packing coconut activated carbon. The elimination rate of COD of Al-plate was higher than that of graphite-plate in main electrode. The result of electrolysis for 3 hour in parallel circuit showed the using possibility of gray-water according to each elimination rate : COD 59%, T-N 69 %, T-P 69%. The BPBE electrode cell with the Al-plate in main electrode made the best effect for the elimination of algae in lake water and algae were not occurred in electrolytic water.

고압 금형 주조용 Al-4 wt%Mg-0.9 wt%Si계 합금의 인장특성에 미치는 Fe, Mn함량의 영향 (Effect of Fe, Mn Content on the Tensile Property of Al-4 wt%Mg-0.9 wt%Si Alloy System for High Pressure Die Casting)

  • 김헌주
    • 한국주조공학회지
    • /
    • 제33권3호
    • /
    • pp.103-112
    • /
    • 2013
  • Effect of Fe and Mn contents on the tensile properties of Al-4 wt%Mg-0.9 wt%Si alloy system has been studied. Common phases of Al-4 wt%Mg-0.9 wt%Si alloy system were ${\alpha}$-Al, $Mg_2Si$, ${\alpha}-Al_{12}(Fe,Mn)_3Si$ and ${\beta}-Al_5FeSi$. As Fe content of Al-4 wt%Mg-0.9 wt%Si alloy system increased from 0.15 wt% to above 0.3 wt%, ${\beta}-Al_5FeSi$ compound appeared. When Mn content of the alloy increased from 0.3 wt% to 0.5 wt%, morphology of plate shaped ${\beta}-Al_5FeSi$ compound changed to chinese script ${\alpha}-Al_{12}(Fe,Mn)_3Si$. As Fe content of Al-4 wt%Mg-0.9 wt%Si-0.3 wt%Mn alloy increased from 0.15 wt% to 0.4 wt%, tensile strength of the as-cast alloy decreased from 191 MPa to 183 MPa and, elongation of the alloy also decreased from 8.0% to 6.2%. Decrease of these properties can be explained as the formation of plate shape, ${\beta}-Al_5FeSi$ phase with low Mn/Fe ratio of the alloy. However, when Mn content of Al-4 wt%Mg-0.9 wt%Si-0.3 wt%Fe alloy increased from 0.3 wt% to 0.5 wt%, tensile strength of as-cast alloy increased from 181 MPa to 194 MPa and, elongation of the alloy increased from 6.8% to 7.0%. These improvements attribute to the morphology change from ${\beta}-Al_5FeSi$ phase to chinese script, ${\alpha}-Al_{15}(Fe,Mn)_3Si_2$ phase shape-modified from with high Mn/Fe ratio of the alloy.

펄스형 Nd:YAG 레이저를 이용한 Al의 용접 특성연구 (A study on the pure Al weldability using a pulsed Nd : YAG laser)

  • 김덕현
    • Journal of Welding and Joining
    • /
    • 제11권1호
    • /
    • pp.52-61
    • /
    • 1993
  • Laser welding of ASTM no. 1060 Al plate with a pulsed Nd: YAG laser of 200W average power was performed for end capping of KMRR nuclear fuel elements In this research, we performed basic welding experiments. Firstly, laser output parameters which affect laser welding parameters were studied by changing laser input parameters for effective welding of 1060 Al plates. We found that laser power density and pulse energy are important parameters for smooth bead shape. Secondly, welding parameters which affect weld width-to-depth ratio were studied by changing power density and pulse energy, shielding gas, and defocusing. We found that power density must be higher than 0.3 Mw/cm$^{2}$ pulse energy must be higer than 3 J. travel speed must not exceed 200mm/sec, laser focus must be existed beneath 2-3mm from plate surface and helium is proper shielding gas. Thirdly, we studied the weld defects of Al-1060 such as crack and porosity in lap-joint welding. We designed new welding geometry for crack free welding of Al-1060 plates, and obtained crack free weldment but with lack of fusion. However, with Ti, Zr grain refiner elements, we can weld Al plates without solidification hot crack. Finally, we studied the origin of porosity by changing shielding gas. And we found that porosity was resulted from entrapment of shielding gas by the collapsing keyhole.

  • PDF