• 한국산학기술학회논문지
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• 제20권2호
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• pp.7-13
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• 2019

본 연구에서는 이종경량재료의 마찰교반용접을 모사할 수 있는 유한요소 해석모델을 개발하고, 이를 통해 기초분석과 실용적 적용 가능성에 대해 고찰하였다. Coupled Eulerian Lagrangian 에 기반한 유한요소모델을 구성하였으며, 해석 모델은 외연적 시간적분을 이용하여 열-온도, 변위-응력 물리계로 이루어진 다중 물리계를 복합적으로 계산하며, 용접툴 표면과 피용접 재료 간 마찰, 극심한 소성변형으로 인한 열에너지 발생, 그리고, 밑면을 통한 열에너지 소산 등 열발생원과 열전달 메카니즘이 모두 고려되었다. Al6061T6와 AZ61 판재의 맞대기용접을 고려하였으며, 주요 용접변수인 용접 속도와 용접툴 회전속도를 변화시킨 세 가지 조건에 대해 해석을 실시하였다. 각 해석은 피용접물의 온도분포, 결함의 분포, 소성변형률 분포가 출력이 가능하였다. 구축한 모델을 이용한 해석 결과 알루미늄보다는 마그네슘부에서 더 높은 온도가 발생하였으며, 회전속도가 커질수록 최대 온도가 증가하기보다는 알루미늄쪽으로 높은 온도가 분산되어 가는 경향을 보였다. 또한, 회전속도가 커질수록 피용접물 재료가 위로 올라오는 플래시 결함의 경향 예측이 가능하였으나, 툴 주변 결함 형성예측은 메시가 세밀하지 못하여 정확한 결과를 산출하기에는 부족하다고 볼 수 있다. 본 모델은 마찰교반용접 중 발생 가능한 여러 물리계의 여러 물리적 현상을 실제에 가깝게 반영하고 있으며, 실험적으로 밝히기 어려운 기초 분석에 응용될 수 있으나, 1달이 넘는 해석소요시간을 감안하면 실용적으로 최적의 용접조건 도출에 응용되기는 어렵다고 판단된다.

• 소성∙가공
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• 제27권4호
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• pp.236-243
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• 2018

A multi-point forming die (MPFD), which has been used for producing curved plates, is capable of forming various curved plates with just one MPFD. However, in real industries, an MPFD is difficult to be adopted since the structural properties, punch strength, elastic recovery correction and dimensional accuracy become problems. In order to overcome these problems, the hot multi-point forming die (HMPFD) was proposed in this study. This HMPFD commonly provide more less spring-back and forming load than conventional MPFD. Nevertheless, this process is very difficult to form the curved plate, because the final curved shape of the plate depends on many process variables such as the punch/nozzle arrangement (height and distance), the radius of punch, contact conditions between plate and punch. In this study, the forming characteristics of HMPFD and conventional MPFD are compared with each other through the finite element analysis.

• 소성∙가공
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• 제21권5호
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• pp.305-311
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• 2012

One of the main methods of building LNG tankers uses the Moss spherical tank design since it can be precisely analyzed with respect to reliability and safety of construction by stress analysis. Aluminum alloy 5083 is generally used in the Moss spherical tank design for the wall in constructing the LNG tanker. This aluminum alloy does not have low temperature brittleness, but has good corrosion resistance, good weldability, and excellent material properties for the application. The Moss spherical tank is constructed with several sections of A5083 thick plate with curved surfaces, which are welded together. It is essential to predict the amount of springback for the deformed thick plates in design to insure a reliable construction because the structure needs to be assembled into a perfect sphere. Unless the initial construction meets the design, there are additional processing costs for reworking to meet the specifications as well as a cost penalty paid to a consumer. In this paper, FE analyses were conducted to predict the amount of springback for various forming conditions and forming processes. The various forming processes were evaluated with respect to reducing springback and compared with the conventional forming process used for curved surfaces of thick Al plate.

• 한국표면공학회지
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• 제41권2호
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• pp.76-82
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• 2008

We investigated sterilization characteristics of UV lights by counting the number of bacteria units with varying sterilization time and distance from the light source. We focused on an idea that UV light of 184.9 nm could generate ozone and developed a new sterilizer. The UV-ozone duplex system sterilized bacteria faster than UV-only sterilizers. To reduce shadowing effects by target objects, we used UV transparent quartz plate as a support and put a reflecting plate. Distribution of UV irradiation intensity and ozone supply were analyzed by a 3D model and measured by a semiconductor UV sensor. But even with an Al reflector, multi-layered pens could not be treated properly from UV irradiation only. Ozone generating lamp could treat more uniformly multi-layered pens with a stirring fan by supplying ozone to shadowed surfaces.

• International Journal of Naval Architecture and Ocean Engineering
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• 제7권1호
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• pp.195-211
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• 2015

Flat plate friction lines have been used in the process to estimate speed performance of full-scale ships in model tests. The results of the previous studies showed considerable differences in determining form factors depending on changes in plate friction lines and Reynolds numbers. These differences had a great influence on estimation of speed performance of full-scale ships. This study was conducted in two parts. In the first part, the scale effect of the form factor depending on change in the Reynolds number was studied based on CFD, in connection with three kinds of friction resistance curves: the ITTC-1957, the curve proposed by Grigson (1993; 1996), and the curve developed by Katsui et al. (2005). In the second part, change in the form factor by three kinds of friction resistance curves was investtigated based on model tests, and then the brake power and the revolution that were finally determined by expansion processes of full-scale ships. When three kinds of friction resistance curves were applied to each kind of ships, these were investigated: differences between resistance and self-propulsion components induced in the expansion processes of full-scale ships, correlation of effects between these components, and tendency of each kind of ships. Finally, what friction resistance curve was well consistent with results of test operation was examined per each kind of ships.

• Structural Engineering and Mechanics
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• 제74권1호
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• pp.83-90
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• 2020

Several classical and higher order plate theories were used to study the buckling of functionally graded material (FGM) plates. In the great majority of research, a power function is used to represent metal and ceramic material transverse distribution (P-FGM). Therefore, the effect of having other transverse variation of material properties on the buckling behavior of thick rectangular FGM plates was not properly addressed. In the present work, this effect is investigated using the Third order Shear Deformable Theory (TSDT) for the case of simply supported FGM plate. Both a sigmoid function and an exponential functions are used to represent the transverse gradual property variation. The plate governing equations are combined with a Navier type expanded solution of the unknown displacements to derive the buckling equation in terms of the pre-buckling in-plane loads. Finally, the critical in-plane load is calculated for the different buckling modes. The model is verified by a comparison of the calculated buckling loads with available published results of Al-SiC P-FGM plates. The conducted parametric study shows that manufacturing FGM plates with sigmoid variation of properties in the thickness direction increases the buckling load considerably. This improvement is found to be more significant for the case of thick plates than that of thin plates. Results also show that this stiffening-like effect of the sigmoid function profile is more evident for cases where the in-plane loads are applied along the shorter edge of the plate.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2006년도 춘계학술대회
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• pp.99-102
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• 2006

Optimal flow-field design of bipolar-plates for a commercial class PEM(polymer electrolyte membrane) fuel cell stack was carried out on the basis of three-dimensional computational fluid dynamics(CFD) simulation. A three-dimensional CFD model originally developed by Shimpalee et al., has been utilized for performing large-scale simulation of a single fuel cell consisting of bipolar-plates gas diffusion layers, and a membrane-electrode-assembly(MEA). The CFD model is able to predict the current density, pressure drops, gas velocities, vapor and liquid water contents, temperature distributions, etc. inside a single fuel cell. Depending on simulation results from the CFD modeling of a PEM fuel cell, several flow-fields of bipolar-plates were designed and verified. The final design of the bipolar-plate has been chosen from the simulations and experimental tests and showed the best performance as expected from the simulation results under a normal operating condition. Thus, the CFD simulation approach to design the optimal flow-field of the bipolar-plates was successful. The final design was adopted as the best flow-field to build a commercial scale PEM fuel cell stack, the performance of which shows about 42% higher than that of the older bipolar-plate design.

• 한국가스학회지
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• 제5권1호
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• pp.45-51
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• 2001

촉매연소는 근래 들어 산업용 및 가정용의 다양한 분야에 적용되고 있는 환경친화적인 기술로서 본 연구는 고온용 촉매제조기술과 촉매연소기 개발을 중점적으로 수행하여 이를 상용화된 콘덴싱 보일러에 적용하는 데 그 목표를 두었다. 고온용 촉매로는 귀금속 팔라듐(Pd)을 사용하여 담체인 알루미나$(Al_{2}O_{3})$와 지르코니아$(ZTO_{2})$에 일정 중량비로 담지하였고, 천연가스 연소시 촉매의 활성을 비긴 분석하였다. 그 결과 $Pd/Al_{2}O_{3}\;=\;4$가 활성이나 내구성에서 우수한 것으로 나타났다. 그리고 기존의 콘덴싱 보일러에 적용되고 있는 판형 연소기(Plate-type combustor)를 시험모델로 촉매성능 및 연소성능을 파악하였고, 이를 토대로 연소면적을 증가시킨 원통형 촉매연소기(Cylindrical-type catalyst combustor)를 개발하였다. 또한, 원통형 촉매연소기를 적용한 콘덴싱 보일러의 촉매연소 성능실험을 통하여 결정한 노즐 5.95mm와 오리피스 21mm로 최적의 연소상태를 갖는 25,000 kcal/hr 촉매연소식 콘덴싱 보일러를 개발하였다.

• 대한방사선치료학회지
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• 제8권1호
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• pp.41-54
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• 1996

The secondary electrons developed by interaction between primary beam and a tray mounted for blocks in Megavoltage irradiation result in excess soft radiation dose to the surface layer. To reduce this electron contamination, electron filters have been used to be attached under a tray. Various filters with Cu and Al plates in six different thickness and Cu/Al combined plates in 3 different thickness were tested to measure the reduction rate of secondary electron contamination to the surface layer. The measurement to find optimal filter was performed on 6MV linear accelerator in $10 cm{\times}10 cm$ field size and fixed 78.5cm source to measurement points distance from surface to maximum build up point in 2mm intervals. The result was analyzed as the ratio of measured doses with using filters, to standard doses of measured open beam. The result of this study was fellowing : 1. The contaminated low energy radiation were mainly produced by blocking tray. 2. The surface absorbed dose was slowly increased by increasing irradiation field size but rapidly increased at field size above $15cm{\times}15cm$. 3. Al plate upto 2.5mm thickness used as a filter was found to be inadequate due to the failure of reduction of the surface absorbed dose below doses of the under surface upto the maximal build up. Cu 0.5mm plate and Cu 0.28mm/A1 1.5mm compound plate were found to be optimal filters. 4. By using these 2 filters, the absorbed dose to the surface were effectively reduced $5.5\%$ in field size $4cm{\times}4cm,\;11.3\%$ in field size $10cm{\times}10cm,\;22.3\%$ in field size $25cm{\times}25cm$. 5. In field size $10cm{\times}10cm$, the absorbed dose to the surface of irradiation was reduced by setting TSD 20cm at least,. but effective and enough dose reduction could be achieved by setting TSD 30cm as 2 optimal filters used. 6. More surface dose absorbed at TSD less than 7.4cm with a tray and filters together indicated that soft radiation was also developed by filters. 7. The variation of PDD by the different size of irradiation field was minimal as 2 optimal filters used. There was also not different in variation of PDD according to using any of two different filters. 8. PDD was not effected either by various TSD or by using the different filter among two.

• 비파괴검사학회지
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• 제16권4호
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• pp.215-224
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• 1997

Al-Li 8090 합금을 재료로 인장과 파괴 시험 중의 음향방출 거동을 조사하여, 미세조직과 방향성에 따른 변형 기구를 규명해 보고자 하였다. 이것을 위해 시편은 미세조직(${\delta}'$상이 지배적인 조직과 $S'+{\delta}'$조직)과 방향성(L방향과 ST방향)에 따라 제조하였으며, 인장과 파괴 시험을 수행하면서 음향방출 거동을 관찰하였고, 이를 투과 및 주사 전자 현미경의 결과와 비교하여 전위의 미세기구에 관하여 고찰해 보았다. ${\delta}'$ 조직에서는 L방향과 ST방향의 시편 모두에서 낮은 RMS의 연속형 방출 신호가 나타났고, $S'+{\delta}'$조직아서는 돌발형 방출 신호들만이 관찰되었다. 여러 연구 결과를 통해 ${\delta}'$조직에서의 연속형 형태의 음향방출은 주로 정합인 ${\delta}'$상의 전단에 기인한 것인 반면, $S'+{\delta}'$조직에서의 돌발형 형태의 음향방출은 부정합 ${\delta}'$상의 전단 또는 microcracking때문인 것으로 추론할 수 있었다. 시편의 방향성에 관해서는, ST방향의 시편들의 경우 LT 방향의 시편들보다 많은 돌발형 신호들을 보였다. ST방향 시편들에서 나타나는 이러한 돌발형 신호들은 주로 균열 전파 방향에 평행하게 놓여져 있는 입계를 따라, 급격하게 진행되는 균열 전파에 의해서 나타나는 것으로 보인다.