• 제목/요약/키워드: Al matrix composites

검색결과 319건 처리시간 0.027초

Squeeze Casting에 의한 Al-SiCp 복합재료의 제조 조건에 관한 연구 (A Study on Fabrication Conditions of Al-SiCp Composites by Squeeze Casting)

  • 김석원;우기도;한상원
    • 한국주조공학회지
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    • 제14권5호
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    • pp.471-479
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    • 1994
  • Al-2%Si-2%Mg alloy containing SiC particle in 20, $70{\mu}m$ were prepared by mean of squeeze casting with various pressure 50, 100, 150 and 220MPa respectively. The specimens were made by casting into $50{\Phi}{\times}100{\ell}$ mold under various squeeze conditions(pressures, pressurizing temperature, particle sizes). Mechanical properties(hardness, tensile strength, elongation and wear characteristics) were evaluated at room temperature with those various fabrication factors. It became feasible to make favorable Al-SiCp composite free from casting defects by the injection of Ar gas during melting and 100MPa pressure squeeze casting. However, pressure of 50MPa was not sufficient to avoid completely porosity formation as a result of precessing and shrinkage during solidification. As the particle size is smaller and the squeeze pressure is higher, the hardness and tensile strength at room temperature are higher. Cell size became smaller gradually with increase of squeeze pressure. With increase of squeeze pressure(MPa), wear behaviors of those composites were changed from adhesive into abrasive wear, and the tendency of above behavior became outstanding with increasing sliding speed. The chemical reaction(4Al+3SiC${\rightarrow}$$Al_4C_3+3Si$) is more accelerated at interface between SiCp and matrix with increase of squeeze pressure. Therefore $Al_4C_3$ intercompound and Si peak intensity is increased at interface.

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The Effect of the Ceramic Precipitates on the Hydrogen Solubility in Pd Alloys

  • Koh, Je Mann;Lee, Kil Hong;Baek, Seung Nam;Noh, Hak
    • 한국수소및신에너지학회논문집
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    • 제10권2호
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    • pp.101-106
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    • 1999
  • Hydrogen solubility in internally oxidized Pd-Mo(Al) alloys has been studied at 323 K from the measurements of pressure-composition(p-c) isotherms. Internal oxidation of $Pd_{0.985}Al_{0.015}$ and $Pd_{0.97}Mo_{0.03}$ alloys results in the precipitation of Al and Mo particles in a matrix of pure Pd. It has been observed that the presence of the aluminum and molybdenum oxide precipitates results in an enhanced hydrogen solubility in the dilute phase region of Pd-H in a Pd/aluminum(molybdenum)oxide composites. Hydrogen solubility enhancements due to the presence of residual stresses around ceramic particles have been observed from p-c isotherms determined at 323 K after oxidation at 1073 K. The solubility enhancements in completely internally oxidized alloys are greater than that in partially oxidized alloys. The stress fields near the ceramic precipitates are the major source of the solubility enhancements. Transmission electron microscopy indicates that alumina precipitates are nanometer-sized and coherent with the Pd matrix after oxidation.

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초음파 공명 분광법(RUS)을 이용한 SiC 입자강화 Al 기지복합재료의 탄성계수 해석 (Analysis of Elastic Constants in SiC Particulate Reinforced Al Matrix Composites by Resonant Ultrasound Spectroscopy)

  • 정현규;정용무;주영상;홍순형
    • 비파괴검사학회지
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    • 제19권3호
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    • pp.180-188
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    • 1999
  • SiC 입자강화 2124Al 금속복합재료의 강화재 부피분율에 따른 탄성 stiffness를 초음파 공명 스펙트로스코피(resonant ultrasound spectroscopy: RUS) 방법을 이용하여 측정하였다. RUS 방법은 한 개의 소형 시편으로 9개의 독립변수를 가진 사방정계(orthorhombic) 탄성계수를 간단한 실험으로 측정 가능함을 보여주었다. SiC 강화재 부피분율 변화에 따른 탄성계수를 측정하였는데 이 경우 초기 추정 탄성계수를 구하기 위해서 부피 분율에 따른 미세조직 사진으로부터 강화재의 형상(aspect ratio)과 방향을 고려한 유효 aspect ratio 개념을 도입하였고. Mori-Tanaka 이론식에 의한 계산결과를 이용하였다. 이로부터 계산된 공진주파수와 RUS의 측정 공진주파수 사이를 최소화함으로 정확한 탄성계수를 측정하였다. 측정된 stiffnesses로부터 공학적 탄성계수인 Young's modulus를 계산하였으며, 계산된 Young's modulus와 압출방향으로 인장 시험한 Young's modulus를 비교분석 하였다. SiC 입자의 부피분율이 증가함에 따라 탄성계수가 증가함을 나타내었고, 탄성 stiffness의 거동은 강화재가 많이 첨가될수록 횡등방성(transversely isotropic)이 강하게 나타났으며 이것은 압출공정에 의해 강화재 입자의 방향성 재배열에 기인한다. 한편 일정크기 시편에 있어서 기본 공진주파수가 강화재 부피분율에 따라 고주파수 영역으로 이동하는 현상이 관찰되었으며, 이로 부터 비파괴적으로 강화재 부피분율을 예측할 수 있는 가능성을 제시하였다.

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형상기억효과에 따른 3차원 잔류응력의 해석 (Analysis of 3-D residual Stresses Due to Shape Memory Effects)

  • 김홍건
    • 한국생산제조학회지
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    • 제8권5호
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    • pp.42-46
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    • 1999
  • The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\delta$>m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.

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형상기억입자 강화 복합체의 탄성계수 평가 (Evaluation of Elastic Modulus in a Particulate Reinforced Composite by Shape Memory Effect)

  • 김홍건
    • 대한기계학회논문집A
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    • 제25권1호
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    • pp.25-31
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    • 2001
  • The theoretical modeling to predict the modulus of elasticity by the shape memory effect of dispersed particles in a metal matrix composite was studied. The modeling approach is based on the Eshelbys equivalent inclusion method and Mori-Tanakas mean field theory. The calculation was performed on the TiNi particle dispersed Al metal matrix composites(PDMMC) with varying volume fractions and prestrains of the particle. It was found that the prestrain has no effect on the Yonugs modulus of PDMMC but the volume fraction does affects it. This approach has an advantage of definite control of Youngs modulus in PDMMCs.

형상기억효과에 의해 발생되는 잔류응력의 해석 (Analysis of Residual Stresses Due to Shape Memory Effects)

  • 노홍길;김홍건;조영태;이동주;정태진;김경석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 춘계학술대회 논문집
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    • pp.147-152
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    • 1999
  • The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\sigma$>/sub/m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.

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저속 충격하에서의 금속복합재료의 동적 특성 (Dynamic Behaviors of Metal Matrix Composites in Low Velocity Impact)

  • 남현욱;;;한경섭
    • Composites Research
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    • 제12권1호
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    • pp.68-75
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    • 1999
  • 본 연구에서는 저속 충격에서 충격 속도에 따른 금속복합재료의 동적 거동을 연구하였다. 시험에 사용된 재료는 모재로 AC8A와 보강재로 알루미나($Al_2O_3$)와 탄소를 사용하였으며 용탕 주조법을 이용하여 금속복합재료를 제조하였다. 금속복합재료에는 15%의 부피분율을 가진 알루미나 예비성형체와 알루미나와 탄소를 각각 12%와 3% 사용한 혼합 에비성형체가 사용되었다. 제조된 금속복합재료는 인장 시험과 진동 시험을 통해 인장 강도와 탄성계수를 구하였으며, 저주파 여파기(low pass filter)와 계장화 충격 시험기를 이용하여 충격 속도에 따른 금속복합재료의 충격 거동을 연구하였다. 저주파 여파기를 이용함으로써 충격 속도에 관계없이 안정적인 실험치를 확보할 수 있었다. 충격 속도의 증가에 따라 모재와 금속복합재료의 충격에너지는 증가하였으나, 동적인성치는 일정한 값을 보였다. 충격 속도가 증가할수록 충격에너지 중 균열전파에너지의 향상이 두드러졌으며, 재료의 변형량이 증가하였다. 충격에너지 중 균열개시에너지와 동적파괴인성치의 관계를 설명하기 위하여 변형율 에너지와 노치에서의 응력 분포를 이용하여 간단한 모델을 제시하였으며, 이로부터 균열개시에너지는 동적 파괴 인성치의 자승에 비례하고 탄성계수에 반비례하는 것을 보였다.

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Vibration analysis of graphene platelet reinforced stadium architectural roof shells subjected to large deflection

  • Abeer Qasim Jbur;Wael Najm Abdullah;Nadhim M. Faleh;Zahraa N. Faleh
    • Structural Engineering and Mechanics
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    • 제86권2호
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    • pp.157-165
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    • 2023
  • In the present work, the vibration characteristics of sandwich nanocomposite shells, fortified with graphene platelets (GPLs) have been researched. The shell has been considered as the stadium roof shape with double curvatures under vibration due to earthquake. The nanocomposite has the matrix of concrete which is fortified with uniform or linear dispersions of GPLs. Also, the core possesses cellular type square architecture for which the effective elastic modulus has been defined in the context of relative density based relations. Based upon the classic shell strains containing two identical curvatures, the governing equations have been established and solved through differential quadrature approach. It will be seen that the vibrational frequencies rely on the core relative density, height of layers, the amount and dispersions of GPLs and even shell geometric parameters.

반응소결법으로 제조한 Al기 복합재용 Fe-Al합금 예비성형체의 특성평가 (Characteristic Evaluation of the Fe-Al Alloy Preform Fabrication by Reactive Sintering Process for the Al Matrix Composites.)

  • 최답천;박성혁;주형곤
    • 한국주조공학회지
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    • 제19권6호
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    • pp.493-500
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    • 1999
  • Squeeze casting was used for fabricating a light metal base composite having high strength and wearresistance. Reactive sintering was used to prepare the preform of Squeeze casting. To utilize Fe-Al intermetallic compounds and SiC particle as a reinforcement, there needs to prepare Fe-Al mixed powder at 50, 60, 70at.%Al, and add SiC powder to the above mixture at 4, 7, 16, 24wt.%. The prepared mixture with SiC was reactive sintered in a tube furnace at $660^{\circ}C$ to get a porous hybrid preform of intermetallic compound and SiC. The preform prepared above was placed in a metal mold, preheated at $660^{\circ}C$ AC4C matrix was injected into the mold with the temperature of the melt at $610^{\circ}C$ After these processes, 66MPa was applied to the mold for 5 minute to finish the whole procedure. The maximum reaction temperature was increased with the increased Al amount, but decreased with the increased SiC amount. The density of the preform was decreased with SiC amount increase in the compacts due to swelling of the preform. An optical microscope was applied to observe the micro structure and the dispersion of the reinforcements. To analyze phases, We utilized XRD, EDS. Hardness test were chosen to get the information of mechanical properties. There were no significant changes in micro structure between the composite and preform. However, it was shown that uniform dispersion of the reinforcers and complete infiltration of the melt into the preform were achieved through the procedure of the squeeze casting. It was observed that the hardness of the composite is decreased with increased SiC amount, resulting from the volumetric expansion of the preform.

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알루미늄 복합재 제동디스크 주조 기술 개발 (Casting Technology of an Aluminum Alloy Composite Brake Disc)

  • 구병춘;김명호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.971-974
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    • 2011
  • Aluminum matrix composites reinforced with SiC particles(AMC) are one of the candidate materials for the weight reduction of rolling stock brake discs. It is known that weight reduction of about 40% is possible when they replace conventional cast iron brake discs. But casting is not easy because of bad wettability of SiC with Al alloy. We developed two AMC brake discs with SiC volume fraction of 20% by a new casting method. It was found the developed method produced brake discs of good quality.

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