• Title/Summary/Keyword: Aircraft composite material

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A Study on the Pilot Qualification and Qualification System Establishment of The Aerospace Composite Materials

  • Yong Man Yang;Sung In Cho;Seok Ho Jeong;Je-Jun Kim;Manseok Oh;Young Hwan Kim
    • International Journal of Aerospace System Engineering
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    • v.10 no.1
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    • pp.14-24
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    • 2023
  • The materials applied to the aircraft fuselage, parts, and components must be verified by relative authorities in accordance with the procedures set by the airworthiness authority to achieve the aircraft type certification. There are no examples of domestic composite materials which were verified in order to be applied to aircraft structure. In this study, the composite material certification system of NCAMP, an American composite material standard certification organization, was reviewed and used as the fundamentals of the first aerospace composite material certification system in ROK(Fig 2,8). Also updated material certification documents were developed and confirmed by material certification engineers and inspectors. This aerospace composite material qualification system is intended to modernize the material certification system for AAM(Advanced Air Mobility) as well as aircraft and to enhance the understanding of related technicians and inspectors.

Research on Aircraft Lightning Protection Design and Certification of Fuel System in Composite Material (복합재항공기 연료시스템의 낙뢰보호설계 및 인증 연구)

  • Lee, Young-jae;Cho, Wonil;Jeon, Jeonghwan;Koh, Jinhwan
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.25 no.4
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    • pp.130-140
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    • 2017
  • Lightning protective design of an aircraft fuel system is closely related to the safety of the flight. Recently, composite material in building an aircraft becomes more important because it can reduce the weight of the aircraft. The composite materials decrease the protection against the effect of lightning. Lightning protective design of metal material aircraft has been researched for a long time and the design technique has been announced widely. However, research on the lightning protective design using composite material aircraft is very limited. In this study, lightning protective design for fuel tank structural component, access cover, fuel filler cap and drain valve in carbon fiber composite material aircraft have been presented. To show the compliance with FAA airworthiness standard regarding the presented protection designs, three steps, including lightning strike analysis, lightning environment analysis and certification test, were conducted in accordance with FAA AC 20-53.

Qualification of Composite Materials for Small Aircraft (소형 항공기용 복합재료 인증)

  • Suh, Jang-Won;Park, Jong-Hyuk;Lee, Jong-Hee
    • Journal of Aerospace System Engineering
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    • v.5 no.1
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    • pp.17-23
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    • 2011
  • Since the time, cost and lack of regulatory information and guidance, one of the largest regulatory obstacles for an airframe manufacturer of polymer based advanced composite materials in certified aircraft applications, is to generate design allowables that will satisfy Airworthiness Regulations. In the past two decades, the design allowables used in military aircraft had been generated and applied in Korea, however the qualification of composite materials used in certifying airframe structure was not accomplished for design and demonstration of compliance to applicable airworthiness regulation. It is the intend of this paper that provide the basis of composite material qualification for small aircraft certification to the airworthiness regulation.

A Study on the Certification Method for the Application of Composite Material of eVTOL Aircraft (전기동력 수직이착륙 항공기의 복합재료 적용을 위한 소재인증 방안 고찰)

  • Bae, Sung-Hwan;Cho, Sung-In;Choi, Cheong-Ho;Jeon, Seungmok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.12
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    • pp.969-976
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    • 2020
  • Urban Air Mobility is attracting attention as a future innovation industry around the world, and leading industries are considering the application of composite materials for structural robustness and lightening in the designing and manufacturing new concept eVTOL aircraft. To apply composite materials to the new concept of eVTO aircraft, this paper was analyzed about composite material qualification system of FAA & EASA and institutionalized by Korea Government, including the procedures and methods, the organization to carry out the material verification for domestic conditions. The domestic composite material qualification system will not only make it easier for manufacturers of eVTOL aircraft with a new concept to apply composite materials to domestic aircraft through pre-material qualification, but also reduce the burden of material qualification within the period of type certification. In addition, domestic manufacturers of composite materials with qualified material quality and performance will be easy to enter for domestic aircraft applications and composite material manufacturers with experience in applying to aircraft will have a positive impact on overseas exports. This system will be able to promote the development eVTOL aircraft industry of a new concept and enhance international credibility of made aircraft in Korea.

An Overview of Composite Material Qualification for Aircraft (항공기용 복합소재 인증 고찰)

  • Yong-Man Yang;Bum-Soo Yoon;Seung-Mok Jeon;Seung-Ken Lee;Un-Ryul Baek;Man-Seok Oh
    • Composites Research
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    • v.36 no.5
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    • pp.361-368
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    • 2023
  • Composite materials used in aircraft must be certified using approved materials to ensure the the airworthiness of the aircraft. Certification is carried out by verifying the physical properties and processes of the materials, and producing material and process specifications. The composite material certification system in ROK(Republic of Korea) has been established through the MOLIT(Ministry of Land, Infrastructure and Transport) pilot certification project for aircraft composite materials. Currently, the KIAST(Korea Institute of Aviation Safety Technology) operates and manages the certification and shared data system. This study identifies realm for improvement in the established certification system for aircraft composite materials based on empirical evidence and aims to propose measures for the certification and industrial promotion of domestically produced aircraft composite materials.

A Case Study for Improving the Manufacturing Process of Composite Main Wing for Small Aircraft (소형 항공기 주익 복합재료 적용 사례 분석을 통한 개선 방향 연구)

  • Cho, Il-Ryun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.23 no.1
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    • pp.96-102
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    • 2015
  • Composite materials are widely used as structural materials for manufacturing an aircraft, due to their : low weight, low thermal expansion coefficient, production efficiency, anisotropy, corrosion resistance and long fatigue life. The range of using composite materials has been extended from the fuselage and the wings to the entire aircraft structure. In this paper, by analyzing the problems which were generated while designing and fabricating aircraft structures using composite materials, the differences between metallic structures and composite structures are described. In addition, the methodological improvement directions on design and fabricating are described.

Repair methods for aging aircraft and application of composite patch repair (노후항공기의 보수 방법 및 복합재 패치보수의 응용)

  • 김위대;김종진
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.167-172
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    • 2002
  • During the operation of military aircraft, maintenance is divided into organizational, intermediate and depot maintenance. In the depot maintenance, after removal of major parts and removable doors, damage assessment is performed. Locating damage, charactering the damage and determining its extent, zoning the damage on the part being repaired and re-evaluation of the damaged area after damage removal. Repair joints are classified by bonded joints and bolted joints, depending on joining material. In this paper, repair method in aging aircraft is investigated and the possibility of application of copmposite patch is surveyed.

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A Suggestion to Establish Statistical Treatment Guideline for Aircraft Manufacturer (국산 복합재료 시험데이터 처리지침 수립을 위한 제언)

  • Suh, Jangwon
    • Journal of Aerospace System Engineering
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    • v.8 no.4
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    • pp.39-43
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    • 2014
  • This paper examines the statistical process that should be performed with caution in the composite material qualification and equivalency process, and describes statistically significant considerations on outlier finding and handling process, data pooling through normalization process, review for data distributions and design allowables determination process for structural analysis. Based on these considerations, the need for guidance on statistical process for aircraft manufacturers who use the composite material properties database are proposed.

Advanced Methodology of Composite Materials Qualification for Small Aircraft (소형항공기용 복합재료 인증시험)

  • Lee, Ho-Sung;Min, Kyung-Ju
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.5
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    • pp.446-451
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    • 2007
  • Since the introduction of advanced composite materials for use in aircraft, the material qualification has been a costly burden to the small airframe manufacturer. For each manufacturer, extensive qualification testing has often been performed to develop the base material properties and allowables at operating environmental conditions, regardless of whether this material system had been previously certificated by other manufacturers. In recent years, NASA, industry, and the FAA have worked together to develop a cost-effective method of qualifying composite material systems by the sharing of a central material qualification database. In this paper, the new methodology of composite material qualification is presented and material allowable of 350°F carbon fiber/epoxy composite material produced domestically is determined with this methodology.

Statistical Characteristics of Domestic Composite Material Prepregs (국산 복합재료 프리프레그 통계적 특성)

  • Kim, Jinwon;Lee, Hosung
    • Journal of Aerospace System Engineering
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    • v.10 no.1
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    • pp.103-110
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    • 2016
  • This study shows the statistical properties of the domestic composite material prepregs test result. During the last three years(2012.5~2015.6) the prepreg specimen tests have been performed by referring to NCAMP developed test procedure which was approved by FAA. The database of (1) Carbon Tape, (2) Glass Fabric, and (3) Carbon Fabric composite material prepregs' characteristics have been established for certified aircraft structures. This qualified materials can be used for aircraft structural design through proper material equivalency procedures.