• Title/Summary/Keyword: Air-foil Bearing

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Development of Advanced TurboBlowers Using High-Spped BLDC Motors and Foil Air Bearings (차세대 신개념 터보블로워의 세계최초 상품화 개발)

  • Oh, Jongsik;Lee, Heonseok
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.177-182
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    • 2002
  • In the paper, the development of high-speed industrial turbo blowers with foil air bearings is presented as a first successful commercialization in the world. Their target market is various from wastewater treatment to cement factory processes which require compressed air ranging between 0.6 and 0.8 bar gauge. Employing the state-of·the-art technology of the high-speed BLDC motors, the bump-type foil air bearings and the high- efficient turbo impellers/diffusers, so much compact, efficient and silent blower machines of a single stage are now available in the market, aiming to replace the existing inefficient, bulky and noisy ones, such as roots blowers. The first production lines are established fur 25,75 and 150 hp class blowers. Rotational speeds from about 20,000 to 80,000 rpm are realized directly from the high-speed BLDC motors without any gear boxes, and no lubrication oil is required. A brief introduction of design, manufacture and test results is presented fur mechanical, electrical and aerodynamic performance.

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An Introduction of a Turbo Air Compressor in STW (삼성테크윈의 터보식 공기 압축기 소개)

  • Lee, Hyung-Tae;Lee, Young-Seob;Kwon, Woo-Sung;Moon, Gyeong-Chan;In, Bea-Suk
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.315-322
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    • 2003
  • High performance turbo compressor, Turbo Master, was successfully developed by applying combined technology and experience based on aero gas turbine engines. The Turbo Master, developed using our own technology, was designed for high performance and reliability And the Turbo Master will supply absolutely oil-free compressed air to your facilities. In special, a next-generation micro compressor was lately developed, using air foil bearing and high speed motor known as the latest high technology.

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The Dynamic Performance Analysis of Foil Journal Bearings Considering Coulomb Friction: Rotating Unbalance Response (마찰을 고려한 포일저널베어링의 동특성해석: 회전불균형 응답)

  • Kim, Kyung-Woong;Lee, Dong-Hyun;Kim, Young-Cheol
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.219-227
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    • 2007
  • The dynamic performance of air foil bearings relies on a coupling between a thin air film and an elastic foil structure. A number of successful analytical techniques to predict dynamic performance have been developed. However, the evaluation of its dynamic characteristic is still not enough because of the mechanical complexity of the foil structure and strong nonlinear behavior of friction force. This work presents a nonlinear transient analysis method to predict dynamic performance of foil bearings. In this method, time dependent Reynolds equation is used to calculate pressure distribution and a finite element method is used to model the bump foil structure. The analysis is treated with a direct implicit integration technique that can handle nonlinear problems and the stick-slip algorithm is used to consider friction force. Using this method the response to the mass unbalance excitation is investigated for various design parameters and operating conditions. The results of analysis show that foil bearing is very effective on the restriction of vibration at the resonance frequency compared to the rigid surface bearings and the effectiveness depends on the operating conditions, static load and a amount of mass unbalance. In addition, there exist optimum values of friction coefficient, bump foil stiffness and number of circumferential slit with regards to minimizing dynamic response at the resonance frequency. These optimum values are system dependent.

Design of A two-stage Compressor Supported by Air-lubricated Multi-leaf Foil Journal Bearings (공기윤활 다엽포일 제어널 베어링으로 지지된 이단 압축기의 설계)

  • 김태호;이용복;김창호;이남수;김한길
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.936-941
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    • 2001
  • This paper deals with the design of oil-tree motor-driven two-stage centrifugal compressor supported by air-lubricated multi-leaf foil bearings. The design of this compressor is performed, based upon prediction of critical speeds, load capacity, and stability. It is demonstrated in this paper that multi-leaf foil bearings can be adopted to satisfactorily support this centrifugal compressor.

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The Static Performance Analyses of Air Foil Journal Bearings Considering Three-Dimensional Structure of Bump Foil (범프포일의 3차원 형상을 고려한 공기 포일저널베어링의 정특성 해석)

  • Lee, Dong-Hyun;Kim, Young-Chul;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.256-262
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    • 2005
  • The calculation of bump foil deflection is very important to predict the performance of foil bearings more accurately, because the foil bearings consist of top foil and its elastic foundation usually called bump foil. For the purpose of this, a finite element model considering 3-dimensional structure of the bump foil is developed to calculate the deflection of inter-connected bump. The results obtained from the suggested model are compared and analyzed with those from the previous proposed deflection models. In addition, load capacity of the foil bearings is analyzed by using this model.

Performance Predictions of Gas Foil Journal Bearings with Turbulent Flows (난류 유동을 갖는 가스 포일 저널 베어링의 성능 예측)

  • Mun, Jin Hyeok;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.190-198
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    • 2019
  • Gas foil bearings (GFBs) enable small- to medium-sized turbomachinery to operate at ultra-high speeds in a compact design by using ambient air or process gas as a lubricant. When using air or process gas, which have lower viscosity than lubricant oil, the turbomachinery has the advantage of reduced power loss from bearing friction drag. However, GFBs may have high Reynolds number, which causes turbulent flows due to process gas with low viscosity and high density. This paper analyzes gas foil journal bearings (GFJBs) with high Reynolds numbers and studies the effects of turbulent flows on the static and dynamic performance of bearings. For comparison purposes, air and R-134a gas lubricants are applied to the GFJBs. For the air lubricant, turbulence is dominant only at rotor speeds higher than 200 krpm. At those speeds, the journal eccentricity decreases, but the film thickness, power loss, and direct stiffness and damping coefficients increase. On the other hand, the R-134a gas lubricant, which that has much higher density than air, causes dominant turbulence at rotor speeds greater than 10 krpm. The turbulent flow model predicts decreased journal eccentricity but increased film thickness and power loss when compared with the lamina flow model predictions. The vertical direct stiffness and damping coefficients are lower at speeds below 100 krpm, but higher beyond that speeds for the turbulent model. The present results indicate that turbulent flow effects should be considered for accurate performance predictions of GFJBs with high Reynolds number.

Development of air supply system(Turbo blower) for 80kW PEM fuel cell (80kW급 고분자 전해질 연료전지의 공기공급계(터보 블로워) 개발)

  • Lee, Hee-Sub;Kim, Chang-Ho;Lee, Yong-Bok
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.67-72
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    • 2006
  • Blower as an air supply system is one of the most important BOP (Balance of Plant) system fur FCV(Fuel Cell Vehicle). For generating and blowing compressed air, the motor of air blower consumes maximum 25% of net power and fuel cell demands a clean air. Considering the efficiency of whole FCV, low friction lubrication of high speed rotor is needed. For the purpose of reducing electrical power and supplying clean air to Fuel cell, oil-free air foil bearings are applied at the each side of brushless motor (BLDC) as journal bearings which diameter is 50mm. The normal power of driving motor has 1.7kW with the 30,000rpm operating range and the flow rate of air has maximum 160 SCFM. The impeller of blower was adopted a mixed type of centrifugal and axial which has several advantages for variable operating condition. The performance of turbo-blower and parameters of air foil bearings was investigated analytically and experimentally. From this study, the performance of the blower was confirmed to be suitable far 80kw PEM FC.

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An Experimental Investigation on the Dynamic Characteristic of a Multi-leaf Air Bearing (겹판 공기베어링의 동특성에 관한 실험적 연구)

  • 한동철;김재일
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.3
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    • pp.399-407
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    • 1986
  • 본 연구에서는 공기역학 탄성베어링의 설계에 필요한 기본이론에 대하여 고찰 하고 그의 신빙성을 그러한 베어링에 지지된 고속회전축의 진등측정을 통하여 검토하 고저 한다. 탄성베어링의 한 예로써 여러 개의 탄성박판이 겹쳐 저어널을 지지하는 겹판베어링(

Development of 100 Kw Power Class Airborne Auxiliary Power Unit (100 Kw급 항공용 보조동력장치(APU) 개발)

  • Yang, Soo-Seok;Lee, Dae-Sung;Kim, Seung-Woo
    • 유체기계공업학회:학술대회논문집
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    • 1999.12a
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    • pp.291-300
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    • 1999
  • Currently under development is an airborne auxiliary power unit with 100 Kw equivalent power, which is composed of a centrifugal compressor, a reverse annular combustor, and a radial turbine. Air-foil bearings are used in this power unit to eliminate the oil supplying system, which can reduce the system complexity and weight. The high speed generator is adopted as an electric power generation and engine starting system, which can also eliminate the reduction gear system. Not only electric power but also pneumatic power is provided by bleeding the compressed air This power unit is aimed for the multi-purpose use such as a primary power unit In the army weapon system, an auxiliary power and environmental control unit in a next-generation tank, and a smoke generating unit.

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