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Thermo-hydraulic Effect of Tubular Heat Exchanger Fitted with Perforated Baffle Plate with Rectangular Shutter-type Deflector

  • Md Atiqur Rahman
    • Korean Chemical Engineering Research
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    • v.62 no.2
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    • pp.191-199
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    • 2024
  • A study was conducted on a tubular heat exchanger to improve its heat transfer rate by using a novel baffle plate design with discontinuous swirling patterns. The design consisted of perforated baffle plates with rectangular air deflectors positioned at varying angles. The tubes in the heat exchanger were arranged in a consistent alignment with the airflow direction and exposed to a uniform heat flux on their surfaces. Each baffle plate included sixteen deflectors inclined at the same angle and arranged in a clockwise pattern. This arrangement induced a swirling motion of the air inside a circular duct where the heated tubes were located, leading to increased turbulence and improved heat transfer on the tube surfaces. The spacing between the baffle plates was adjusted at different pitch ratios, and the Reynolds number was controlled within a range of 16,000 to 29,000. The effects of pitch ratios and inclination angles on the heat exchanger's performance were analyzed. The results indicated that using a baffle plate with rectangular deflectors inclined at 30° and a pitch ratio of 1.2 resulted in an average increase of 1.29 in the thermal enhancement factor.

Selection of Capillary Tubes for HCFC-22 Alternative Fluids (HCFC-22 대체냉매의 모세관 선정)

  • Jung, D.S.;Kim, C.B.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.7 no.3
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    • pp.435-449
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    • 1995
  • In this paper, pressure drop through a capillary tube is modeled to determine the length of a capillary tube for a given set of conditions. HCFC-22 and its alternatives, HFC-134a, R407B, and R410A are used as working fluids. The conditions on which the model is tested are as follows : condensing temperature; 40.0, 45.0, 50.0, $55.0^{\circ}C$, degree of subcooling;0.0, 2.5, $5.0^{\circ}C$, capillary tube exit condition;choked flow, capillary tube diameter;1.2~2.4mm, mass flow rate;5.0~50.0g/sec. The results justify the use of Stoecker's model which yields the results very close to the values in ASHRAE handbook. While McAdams' method yields much better results than Duckler's in calculating the viscosity of the fluid in 2-phase, the friction factor suggested by Stoecker seems to be the best for capillary tubes of large diameter used in residential air conditioners. For each refrigerant, 372 data with various variables are calculated by the model. The results show that capillary tube length varies very uniformly with changes in condensing temperature and degree of subcooling. Based on this fact, regression analysis is performed to determine the dependence of mass flow rate on the length and diameter of a capillary tube, condensing temperature, and degree of subcooling. Thus determined correlation yields a mean deviation of 2.36% for 1,488 data, showing an excellent agreement.

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A Study on the Removal of Slagging and Fouling for an Optimal Operation of Power Utility Boilers (보일러 최적운전을 위한 슬래깅 및 파울링 제거 연구)

  • Yook, Sim-Kyun;Kim, Sung-Ho;Lee, Byeong-Eun;Lee, Sang-Ryong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.12
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    • pp.1772-1780
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    • 2003
  • An optimal soot blowing system has been developed for an optimal operation of power utility boilers by both minimization of the use of steam and the number of soot blowers worked during soot blowing. Traditionally, the soot blowing system has been operated manually by operators. However, it causes the reduction of power and thermal performance degradation because all soot blowers installed in the plant should be worked simultaneously even there are lots of tubes those are not contaminated by slagging or fouling. Heat transfer area is divided into four groups, furnace, convection area including superheater, reheater and economizer, and air preheater in the present study. The condition of cleanness of the tubes is calculated by several parameters obtained by sensors. Then, a part of soot blowers works automatically where boiler tubes are contaminated. This system has been applied in a practical power plant. Therefore, comparison has been done between this system and manual operation and the results are discussed.

A STUDY ON EXPERIMENTAL CHARACTERISTICS OF ENERGY ABSORPT10N CONTROL IN THIN-WALLED TUBES FOR THE USE OF VEHICULAR- STRUCTURE MEMBERS

  • Kim, S.-K.;Im, K.-H.;Hwang, C.-S.;Yang, I.-Y.
    • International Journal of Automotive Technology
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    • v.3 no.4
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    • pp.137-145
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    • 2002
  • Automobiles should be designed to meet the requirements and standards for the protections of passengers in a car accident. One of safety factors is an absorbing capacity in collision. Many vehicles have been designed based on the criterion of the absorbing capacity. Therefore a controller has been developed in order to control and increase the absorbing capacity of impact energy in automobile collision. The capacity of impact energy will be improved regardless of vehicular-structure members and shapes. An air-pressure horizontal impact tester for crushing has been built up for the evaluation of energy absorbing characteristics in collision. Influence of height, thickness and clearance in the controller have been considered to predict and control the energy absorbing capacity. Aluminum alloy (Al) tubes (30,39,44 m in inner dia. and 0.8, 1.0, 1.2 m in thickness) are tested by axial loading. The energy absorbing capacity of Al tubes have been estimated in cases of with-controller and without-controller. respectively based on height. thickness, clearance of an controller.

Effect of Arrangement of Heat Transfer tube on the Thermal Performance for the High Temperature Generator (전열관 배열에 의한 고온재생기 열적 성능 변화)

  • Lee, In-Song;Cho, Keum-Nam
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.266-271
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    • 2009
  • The present study numerically investigated the effect of the geometry of the flattened tube on the thermal performance of a high temperature generator (HTG) of a double effect LiBr-water absorption system. The heat transfer tubes of the HTG were arranged behind a metal fiber burner. The heat transfer of the tubes of HTG were consisted with a set of circular and flattened tubes in series. FLUENT, as a commercial code, was applied for estimating the thermal performance of the HTG. Key parameters were the tube arrangement in the HTG. Temperature and velocity profiles in the HTG were calculated to estimate the thermal performance of the HTG. The heat transfer rate of a HTG tube was increased, and the gas temperature around the flattened tube was decreased as the pitch ratio was increased. The heat transfer rate for the circular tube bundle with the pitch ratio of 2.48 were larger by 10% respectively than that of 2.10 and the heat transfer rate for the flattened tube bundle with the pitch ratio of 1.88 were larger by 36% respectively than that of 1.63.

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Conceptual Design of Passive Containment Cooling System for Concrete Containment

  • Lee, Seong-Wook;Baek, Won-Pil;Chang, Soon-Heung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.10a
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    • pp.358-363
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    • 1995
  • A study on passive cooling systems for concrete containment of advanced pressurized water reactors has been performed. The proposed passive containment cooling system (PCCS) consist of (1) condenser units located inside containment, (2) a steam condensing pool outside containment at higher elevation, and (3) downcommer/riser piping systems which provide coolant flow paths. During an accident causing high containment pressure and temperature, the steam/air mixture in containment is condensed on the outer surface of condenser tubes transferring the heat to coolant flowing inside tubes. The coolant transfers the heat to the steam condensing pool via natural circulation due to density difference. This PCCS has the following characteristic: (1) applicable to concrete containment system, (2) no limitation in plant capacity expansion, (3) efficient steam condensing mechanism (dropwise or film condensation at the surface of condenser tube), and (4) utilization of a fully passive mechanism. A preliminary conceptual design work has been done based on steady-state assumptions to determine important design parameter including the elevation of components and required heat transfer area of the condenser tube. Assuming a decay power level of 2%, the required heat transfer area for 1,000MWe plant is assessed to be about 2,000 ㎡ (equivalent to 1,600 of 10 m-long, 4-cm-OD tubes) with the relative elevation difference of 38 m between the condenser and steam condensing pool and the riser diameter of 0.62 m.

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Failure Analysis of Condenser Fin Tubes of Package Type Air Conditioner for Navy Vessel (함정용 패키지 에어콘 응축기 핀튜브(Cu-Ni 70/30) 누설파괴 원인 분석)

  • Park, Hyoung Hun;Hwang, Yang Jin;Lee, Kyu Hwan
    • Journal of the Korean institute of surface engineering
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    • v.49 no.5
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    • pp.439-446
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    • 2016
  • In 2015, a fin tube (Cu-Ni 70/30 alloy) of package type heat exchanger for navy vessel was perforated through the wall which led to refrigerant leakage. This failure occurred after only one year since its installation. In this study, cause of the failure was determined based on available documents, metallographic studies and computational fluid dynamics simulation conducted on this fin tube. The results showed that dimensional gap between inserted plastic tube and inside wall of fin tube is the cause of the swirling turbulent stream of sea water. As a result of combination of swirling turbulence and continuing collision of hard solid particles in sea water, erosion corrosion has begun at the end of inserted plastic tube area. Crevice corrosion followed later in the crevice between the outer wall of plastic tube and inner wall of fin tube. It was found that other remaining tubes also showed the same corrosion phenomena. Thorough inspection and prompt replacement will have to be accomplished for the fin tubes of the same model heat exchanger.

An assessment of friction factor and viscosity models for predicting the refrigerant characteristics in adiabatic capillary tubes (마찰 계수와 점성 계수 모델이 단열 모세관 유동에 미치는 영향 평가)

  • Son, Ki-Dong;Park, Sang-Goo;Jeong, Ji-Hwan;Kim, Lyun-Su
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.47-54
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    • 2008
  • Capillary tubes are widely used as expansion device in small refrigeration systems. The refrigerant flowing in the capillary tube experiences frictional and accelerational head losses, and flashing, simultaneously. In this paper flow characteristics of adiabatic capillary tubes with various friction factor models, two-phase viscosity models, and two-phase frictional multiplier models were simulated. The predicted pressure distribution, mass flow rate are compared with experimental data reported in literature. It is confirmed that the predicting accuracy with homogeneous model can be improved by employing the suitable correlations of friction factor and two-phase viscosity model, and two-phase frictional multiplier.

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Effect of the Tube Geometry and Arrangement on the Performance of a High Temperarture Generator (고온재생기 성능 변화에 미치는 전열관 형상 및 배열의 영향)

  • Lee, In-Song;Cho, Keum-Nam
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.546-551
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    • 2007
  • The present study numerically investigated the tube geometry and arrangement on the performance of a high temperature generator (HTG) of the double effect LiBr-water absorption system. FLUENT, as a commercial code, was used to estimate the thermal performance of the HTG. Key parameters were the spacing raito of circular and flattened tubes, the pitch ratio of the rib on the flattened tube, and total heat transfer area of the HTG. Temperature and velocity profiles around the tubes of the HTG were calculated to estimate the thermal performance of the HTG. When the spacing ratio of circular and flattened tube is 1.11 and 0.73, the exhaust gas temperature is $185^{\circ}C$ without rib. The exhaust gas temperature when applied the rib in flattened tubes was lower by $24^{\circ}C$ than that without the rib. Rib can reduce the HTG volume by 7%.

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Numerical Investigation of Thermal Characteristics and Geometrical Optimization in circular tubes with micro fins (원형 단면관 내 미세 휜의 형상 변화에 따른 열.유동 특성 및 최적 형상 개발에 관한 수치 해석)

  • Han, Dong-Hyouck;Lee, Kyu-Jung
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.1113-1118
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    • 2006
  • A numerical investigation of single phase heat and flow characteristics in circular tubes with a single set of spiral micro fins was performed with varying geometrical parameters like fin height, spiral angle, and number of fins. The properties of $40^{\circ}C$ water was used as a working fluid to simulate a condenser and the RNG $k-{\epsilon}$ turbulence model was adopted. Calculation results were obtained in fully developed turbulent flow with constant surface heat flux boundary condition. Relative terms were introduced to investigate the substitution effect of conventional smooth tubes. The dimensionless terms were the heat transfer enhancement factor, the pressure drop penalty factor, and the efficiency index. Additionally, a numerical optimization was carried out to maximize thermal performance with the concept of the robust design. A statistical analysis showed that fin height interacts with number of fins and spiral angle.

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