• 제목/요약/키워드: Air Spindle

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A Study on the Motion Constraint of Rotating Spindle in the Parallel Part at Locking Plate (평행부 내에서 회전 운동을 하는 스핀들의 운동 구속에 대한 연구)

  • 임종현;심재준;한동섭;이성욱;한근조;김태형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1614-1617
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    • 2003
  • Actuator being used in the ship supplies engine with air. When actuator is out of order, engine is not operated. This out of order is due to fracture of piston or rotating of spindle in the case of plastic deformation of parallel part in locking plate. For this reason, locking plate must be guaranteed enough strength. Therefor in this paper, the effects of changes with the clearance of between spindle and parallel part, the contact height of parallel part and spindle, the side circle diameter of parallel part and the width of locking plate in the designated torque are investigated. The result of this investigation shows the relation between locking plate and spindle.

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Static/Dynamic/Thermal Characteristics Analysis of a High-Speed Spindle System with 50,000rpm (50,000rpm급 초고속 주축계의 정적/동적/열적 특성 해석)

  • 김석일;조재완;이원재;이용희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.494-499
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    • 2003
  • This paper concerns the static, dynamic and thermal characteristics analysis of a high-speed spindle system for horizontal machining centers with 45mm x50,000rpm. The spindle system is designed based on the angular contact ceramic ball bearings, built-in motor, oil-air lubrication method and oil jacket cooling method. The structural and thermal analysis models of spindle system are constructed by the finite element method. The static and dynamic characteristics are estimated based on the static deformation, modal parameter, mode shape and frequency response function, and the thermal characteristics are estimated based on the temperature rise, temperature distribution and thermal deformation. The analysis results illustrate that the designed spindle system has excellent structural and thermal stabilities

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Disk Vibration Suppression with Air Bearing Concept (공기 베어링 개념을 이용한 디스크 진동 저감 연구)

  • 최의곤;임윤철
    • Tribology and Lubricants
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    • v.20 no.4
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    • pp.197-203
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    • 2004
  • As the rotational speed and the track density are increased, the vibration of disk/spindle system becomes critical issue in order to reduce the track mis-registration. In this work, we propose a simple inclined air bearing (20${\times}$20 mm) system which is located very near to the rotating poly-carbonate disk, and investigate suppressing effect for the disk vibration mode (0,0) both experimentally and numerically. We find dynamic stiffness and damping coefficients of air bearing and then apply those values to the disk vibration analysis. Numerical results show about 10 percent difference comparing to the experimental results. Also we investigate the reduction of disk vibration and power consumption with two different kinds of inclined bearing for the normal disk drive system experimentally. We find inclined air bearing can reduce about 30 percents of the transverse disk vibration.

The development of the air-spindle for using to machining the die and mold (하이브리드 외부가압 공기베어링에서 노즐 위치에 따른 부하지지력 특성)

  • 이득우;이종렬;황성철;이준석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.466-470
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    • 2000
  • Externally pressurized air journal bearing has been widely used in high-speed spindle system and precision machinery because of its characteristics such as substantially low frictional loss, low heat generation and averaging effect leading better running accuracy. But air journal bearing have a disadvantage of the low load capacity due to the low viscosity. In this paper, The air journal bearing design to overcome the defects of air bearing such as low stiffness and dimping coefficients was investigated theoretically.

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Design of High Speed Machine Tool Spindle Regarding Vibration Characteristics (진동특성을 고려한 공작기계 초고속 주축 설계)

  • 김종관;박보용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1991.04a
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    • pp.99-103
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    • 1991
  • 본 논고에서는 Radial 및 Axial 하중을 동시에 받을 수 있고, 예압에 의해 주축강성을 증대시킬수 있으며, Ball수의 증가로 부하능력을 향상시킨 초정 밀.초고속용 Angular ball bearing을 조합 사용하고, 고속회전에 지금까지 개 발된 ball bearing 윤활방법 중 가장 효과적인 간헐적인 oil 공급과 air 압력 으로, 계속 ball을 냉각, 윤활시켜주는 air oil 윤활법의 채용과, 국내 공작기 계 제조회사들이 주로 사용하는 일본 FAMUC AC Spindle motor(FAMUC-H type : 8000-15000rpm)를 사용해서 초고속 주축의 최적 설계조건을 제시하기 위한 기초연구 단계로 MT40-12000rpm 급의 Machining center용 Cartridge type의 Spindle unit개발을 통해서 주축설계에 따른 문제점과 연구용 주축제작의 생산 기술적 문제점 및 진동특성을 검토 하고자 한다.

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Structural Characteristics Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors (냉장형 모터와 리니어 모터를 적용한 초고속 수평형 머시닝센터의 구조 특성 해석)

  • 김석일;조재완
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.326-333
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    • 2004
  • This paper presents the structural characteristics analysis of a high-speed horizontal machining center with spindle speed of 50, 000rpm and feedrate of 120m/min. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motor and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guide. The structural analysis model of the high-speed horizontal machining center is constructed by the finite element method, and the validity of structural design is estimated based on the structural deformation of the high-speed horizontal machining center and spindle nose caused by the gravity and inertia forces.

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A study on Geometry of Labyrinth Seal for High Speed Machining Center (고속주축용 라비린스 시일의 형상설계에 관한 연구)

  • 나병철;전경진;한동철
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.56-62
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    • 1997
  • Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindle. High speed spindles require non-contact type sealing mechanism. In this study, an optimum seal design to minimize leakage is concerned in the aspect of flow control. This paper categorizes geometries of mostly used non-contact type seals and analyzes each leakage characteristics to minimize a leakage on sealing area. Effect of minimum clearance and its position are considered according to variation of detail geometry. The estimation of non-leaking property is determined by amount of pressure drop in the leakage path assuming constant leakage flow. To simulate an oil jet or oil mist type high speed spindle lubrication, the working fluid is regarded as two phases that are mixed flow of oil phase and air phase. Both of the turbulence and the compressible flow model were introduced in CFD(Computational Fluid Dynamics) analysis. Design parameters has been induced to minimize leakage in limited space, and a methodological study on geometrical optimization has been conducted.