• Title/Summary/Keyword: Air Injection

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A Study on the Process Optimization of Microcellular Foaming Injection Molded Ceiling Air-Conditioner 4-Way Panel (초미세발포 사출성형을 이용한 천정형 에어컨 4-way 판넬의 공정 최적화에 관한 연구)

  • Kim, Joo-Kwon;Lee, Jung-Hee;Kim, Jong-Sun;Lee, Jun-Han;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.98-104
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    • 2018
  • Deflected 4-way panels of ceiling air conditioners produced by injection molding process have caused dew condensation at the edge of products. In order to prevent this drawback with reducing weight and deformation, this study proposed renovated process adopting microcellular foaming. According to results from 2-sample t-test and analysis of variance(ANOVA), the critical factors affecting weight were melt temperature and injection speed. In addition, the vital effects on deformation were structure at the edge, mold temperature and cooling time. Optimal conditions of these parameters were derived by regressive analysis with CAE and response surface method(RSM), and then applied to an actual design and process stage to analyze performance. As a results, it clearly showed that new process improved process capability as well as reduced both weight and deformation by 18.8% and 71.9% respectively compared to the conventional method.

The injection petrol control system about CMAC neural networks (CMAC 신경회로망을 이용한 가솔린 분사 제어 시스템에 관한 연구)

  • Han, Ya-Jun;Tack, Han-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.2
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    • pp.395-400
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    • 2017
  • The paper discussed the air-to-fuel ratio control of automotive fuel-injection systems using the cerebellar model articulation controller(CMAC) neural network. Because of the internal combustion engines and fuel-injection's dynamics is extremely nonlinear, it leads to the discontinuous of the fuel-injection and the traditional method of control based on table look up has the question of control accuracy low. The advantages about CMAC neural network are distributed storage information, parallel processing information, self-organizing and self-educated function. The unique structure of CMAC neural network and the processing method lets it have extensive application. In addition, by analyzing the output characteristics of oxygen sensor, calculating the rate of fuel-injection to maintain the air-to-fuel ratio. The CMAC may easily compensate for time delay. Experimental results proved that the way is more good than traditional for petrol control and the CMAC fuel-injection controller can keep ideal mixing ratio (A/F) for engine at any working conditions. The performance of power and economy is evidently improved.

Design and Development of an Electronic Control Unit of the Automobile Engine for Optimal Fuel Injection and Spark Timing Control (최적의 연료분사와 점화시기 제어를 위한 자동차 엔진용 전자제어장치 설계 및 개발)

  • 김태훈
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.3
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    • pp.644-654
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    • 2001
  • In this paper, an electronic control unit of the automobile engine for optimal fuel injection an spark timing control has been designed and developed. This system includes hardware and software for a precise control of fuel injection and ignition timing. Especially, the crank angle sensor provides two separate signals: One is the position signal (POS) which indicates 180 degree pulses per revolution, and the other is the reference signal (REF) that represents each cylinder individually. Consequently, the developed engine control system has been able to control fuel injection and ignition timing more quickly and accurately. Through the experiment, it has been found that the fuel injection duration and the position of MBT have been influenced by coolant temperature, air flow rate and engine speed.

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Influence of Molding Conditions on Environmental Stress Cracking Resistance of Injection Molded Part (사출성형품의 공정 조건에 따른 내환경응력균열 특성에 관한 연구)

  • Choi, D.S.;Kim, H.S.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.173-178
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    • 2011
  • Environmental Stress Cracking(ESC) is one of the most common causes of unexpected brittle failure of thermoplastic polymers. The exposure of polymers to liquid chemicals tends to accelerate the crazing process, initiating crazes at stresses that are much lower than the stress causing crazing in air. In this study, ESC of acrylonitirile butadiene styrene(ABS) was investigated as a function of the molding conditions such as injection velocity, packing pressure, and melt temperature. A constant strain was applied to the injection molded specimens through a 1.26% strain jig and a mixture of toluene and isopropyl alcohol was used as the liquid chemical. In order to examine the effects of the molding conditions on ESC, an experimental design method was adopted and it was found that the injection velocity was the dominant factor. In addition, predictions from numerical analyses were compared with the experimental results. It was found that the residual stress in the injection molded part was associated with the environmental stress cracking resistance (ESCR).

Stabilization Characteristics of Diffusion Flame with Auxiliary Fuel Supply through a Bluff Body (보조연료의 공급이 확산화염의 보염특성에 미치는 영향)

  • An, J.G.;Song, K.K.
    • Journal of the Korean Society of Combustion
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    • v.1 no.1
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    • pp.11-18
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    • 1996
  • The stabilization characteristics of diffusion flame formed behind a bluff body with fuel injection slits was experimentally investigated by varying main fuel injection angles and auxiliary fuel injection conditions. The flame stability limits, temperature and length of recirculation zone, direct and schlieren photographs of flames were measured in order to study the stabilization mechanism of the diffusion flame. The results of this investigation are as follows. The stability limits can be improved by the condition of the kind and quanity of the injected auxiliary fuel. The length and temperature decrease with injection of auxiliary fuel, and these phenomena are remarkable when LPG is injected into the recirculation zone. When the LPG is injected into the recirculation zone, flame remains sooty. Fluctuation of fuel and main stream is generated actively by air injection.

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Evaluation of Injection Property of Crack Repair Method by Right Angle Drill Method with Packer (직각천공방식으로 패커를 설치한 균열보수공법의 보수재 주입특성)

  • 고진수;이성복;서치호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.581-586
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    • 2003
  • The objective of this study is to evaluate the injection performance of crack repair method in concrete structure. To improve the quality of the concrete structure caulking material was injected into the crack of building that were planned to be demolished and injection properties of various repair method were compared and assessed according to type of crack. Results from the test showed that when cracks and injection port were integrated and the injection port wasn't blocked repair material was able to be injected even below around 40㎏/㎠ pressure. Moreover, effective pressure each type of packer showed wide range varying from 200-400㎏/㎠. As for drill method for injection port, core drill method has shown to be more effective compared to the air pump method

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An Investigation on the Spray Characteristics of Steady/Plused Jet in Crossflow in Model Ramjet Combustor (모델 램제트 연소기 내에서의 정상/가진 수직 분무 특성 연구)

  • Kim, Jin-Ki;Song, Jin-Kwan;Kim, Min-Ki;Yoon, Young-Bin;Hwang, Yong-Seok
    • Journal of ILASS-Korea
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    • v.13 no.2
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    • pp.99-106
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    • 2008
  • In this study, spray characteristics research of steady/pulsed injection in crossflow was performed experimentally in the model ramjet combustor. High-speed-camera photography was performed through a visualization window of model combustor, and then, steady and pulsed spray structures were observed and analyzed. Varying influx air temperature and fuel species, we could obtain the trajectory correlation in the steady injection case. In the experiment of pulsed injection, it is found that the pulsed frequency hardly influences spray trajectory. Also, it is found that, in the same injection pressure differential, the trajectory correlation of steady condition can be used for estimating pulsed spray trajectory.

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Investigation on Injection Rate and Microscopic Spray Characteristics of Fine Bubble Diesel Fuel (미세버블 디젤 연료의 분사율과 미시적 분무특성에 대한 연구)

  • Chen, Hai-Lun;Lee, Seungwoo;Kim, Kihyun
    • Journal of ILASS-Korea
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    • v.25 no.1
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    • pp.15-20
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    • 2020
  • This study aims to investigate injection rate and microscopic spray characteristics of diesel fuel containing fine air bubble (FBD). fine bubble was generated by cavitation theory using bubble generator. Fuel spray was injected into constant volume chamber and visualized by high speed camera. The injection rate data was acquired with bosch tube method. Injection rate of finebubble diesel was very similar with that of diesel. It showed slightly faster injection start by 5 ㎲ attributed to the low viscosity characteristics. In microscopic spray visualization, fine bubble diesel spray showed unsymmetric spray shape compared with diesel spray. It also showed very vigorous spray atomization performance during initial spray development. Improved atomization was also attributed to the low viscosity and surface tension of finebubble diesel fuel.

The Combustion and Emission Characteristics with Increased Fuel Injection Pressure in a Gasoline Direct Injection Engine (가솔린 직접 분사식 엔진에서 연료 분사 압력 증가에 따른 연소 및 배기 배출물 특성)

  • Lee, Junsun;Lee, Yonggyu
    • Journal of ILASS-Korea
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    • v.22 no.1
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    • pp.1-7
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    • 2017
  • Recently, Performance and fuel efficiency of gasoline engines have been improved by adopting direct injection (DI) system instead of port fuel injection (PFI) system. However, injecting gasoline fuel directly into the cylinder significantly reduces the time available for mixing and evaporation. Consequently, particulate matters(PM) emissions increase. Moreover, as the emission regulations are getting more stringent, not only the mass but also the total number of PM should be reduced to satisfy the Euro VI regulations. Increasing the fuel injection pressure is one of the methods to meet this challenge. In this study, the effects of increased fuel injection pressures on combustion and emission characteristics were experimentally examined at several part load conditions in a 1.6 liter commercial gasoline direct injection engine. The main combustion durations decreased about $2{\sim}3^{\circ}$ in crank angle base by increasing the fuel injection pressure due to enhanced air-fuel mixing characteristics. The exhaust emissions and number concentration distributions of PM with particle sizes were also compared. Due to enhanced combustion characteristics, THC emissions decreased, whereas NOx emissions increased. Also, the number concentrations of PM, larger than 10 nm, also significantly decreased.