• 제목/요약/키워드: Air Compressor

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자동차 에어컨 냉매 가스 누설에 대한 고장사례 고찰 (A Study of Failure Examples for Refrigerant Gas Leakage in Automotive Air Conditioner System)

  • 이일권;국창호;문학훈;유창배
    • 한국가스학회지
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    • 제20권2호
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    • pp.10-15
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    • 2016
  • 이 논문의 목적은 자동차 에어컨 가스 누설에 관련된 고장사례를 분석하고 고찰한 것이다. 첫 번째 사례는 냉매가 누설된 상태에서 에어컨 컴프레서가 계속 작동되었다. 이로 인해 에어컨 컴프레서 내부의 피스톤이 윤활부족으로 인해 피스톤이 부분적으로 에어컨 컴프레서 내부의 실린더에 소착되는 현상이 발생하였다. 이것이 엔진작동 중 부하를 증대시켜 엔진의 회전수 변동과 함께 엔진의 작동이 정지되는 현상이 발생된 것으로 확인되었다. 두 번째 사례는 에어컨 라인과 관련 시스템을 확인한 결과 에어컨 컴프레서에서 뒤쪽으로 가는 컨덴서 고압파이프에서 미세한 균열에 의해 에어컨 냉매 가스가 누설되는 것을 확인하였다. 세 번째 사례는 에어컨 컨덴서 핀 부에서 육안으로 확인하기 어려운 미세한 크랙에 의해 컨덴서 내부 안쪽에서 에어컨 가스가 미세하게 누설되는 것을 확인하였다. 따라서, 에어컨 시스템은 에어컨 냉매가스에 의해 자동차의 실내의 온도를 낮춰 공기조화를 하는 시스템이므로 최적의 상태를 유지할 수 있도록 철저한 관리를 하도록 하여야 한다.

RecurDyn 을 이용한 압축기 및 배관 진동 해석 (Vibration Analysis of Compressor and Pipe Using RecurDyn)

  • 권승민;손영부;하종훈;유홍희
    • 대한기계학회논문집 C: 기술과 교육
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    • 제3권2호
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    • pp.117-124
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    • 2015
  • 최근 생활수준의 향상으로 인해 가정용 에어컨의 보급률이 꾸준히 증가함에 따라 품질에 대한 소비자의 눈높이 또한 점점 높아지고 있다. 과거에 소비자의 요구는 제품의 효율성에 집중되었지만 점차 저진동/저소음에 대한 부분으로 확장되고 있다. 에어컨의 압축기는 제품의 효율을 결정하는 주요한 부분이면서 동시에 진동/소음의 주된 원인을 제공하고 있다. 압축기에서 발생한 진동/소음은 압축기 케이스와 배관을 통해 주위 구조물로 전달되고 이들은 다시 구조기인 소음이나 2 차적인 진동을 유발하게 된다. 본 연구에서는 RecurDyn 을 이용해 압축기의 진동/소음에 영향을 미치는 모터의 가진력이 고려된 MFBD(Multi Flexible Body Dynamics) 해석 모델을 개발하였다. 개발된 모델을 이용하여 압축기의 진동/소음 특성을 조사하고 압축기에서 발생하는 진동을 계산하여 실험 결과와 비교하였다.

공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향 (Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings)

  • 김태호;이용복;김창호;김광호;이남수
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향 (Rotordynamic Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings)

  • 김태호;이용복;김창호;이남수;김광호;신유환
    • 한국유체기계학회 논문집
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    • 제6권2호
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    • pp.62-69
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    • 2003
  • An oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of a conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compressions with two impellers at a operating speed of 39,000 rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rates. Correlations between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly observed in an aerodynamic unsteady region. Thus, these results show that it is beneficial to design high-speed rotating turbomachinery by considering coupling effect between aerodynamic instability and rotordynamic force.

공기 압축기와 암모니아 냉동기의 진동 분석 사례 (Case study of the Vibration Analysis of the Compressor Ammonia Refrigerator)

  • 장용석;임장익;김병수;김효중;최병근
    • 동력기계공학회지
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    • 제12권4호
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    • pp.52-56
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    • 2008
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. Because vibration diagnosis can avoid sudden breakdown of machine and reduce the maintenance costs. In chemical factory, Air-compressor and refrigerator which can affect the performance and capacity of output are important machine. Therefore, in this paper, the vibration of reassembled air-compressor and refrigerator after explosion is measured for checking the machine condition. The result of diagnosis and solution is discussed in this paper.

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Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • 제9권1_2호
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

신규 저소음 및 고효율 머플러 적용 회전식 압축기 개발 (Development of a Low Noise and High Efficiency Rotary Compressor by a New Muffler)

  • 장인선;김봉준;윤영;성춘모;이승갑
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2004년도 유체기계 연구개발 발표회 논문집
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    • pp.533-539
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    • 2004
  • The rotary compressor is widely used for the air conditioner because it is efficient and compact. In recent, the need for silent and efficient compressors is much stronger than the past. The new type muffler was invented to reduce noise level and to improve efficiency. The new type muffler that has two side discharge holes and dome shape represents much lower overall noise level, especially noise levels around 1kHz than the old type one that has one center discharge hole In acoustic spectra. Also it has higher air conditioner efficiency by lower oil discharging amount of a compressor than old type one that has rectangular shape and two side discharge holes. The noise reduction and efficiency improvement effects of the new type muffler were verified by tests for rotary compressors and air conditioners.

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회전 피스톤형 로터리 압축기 내의 열전달이 성능특성에 미치는 영향에 관한 연구 (Effect of the Heat Transfer on the Performance Characteristics of Rolling Piston Type Rotary Compressors for Air Conditioner)

  • 양동준;정진택;박진무;황선웅
    • 설비공학논문집
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    • 제13권8호
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    • pp.763-770
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    • 2001
  • The high pressure side rotary compressor is investigated in this study. The temperatures at 29 points of main components and the refrigerant and the performance of the instrumented compressor are measured at various operating conditions. The complex heat transfer mechanism between the components, such s cylinder, suction pipe and stator of motor, is fairly clarified. It is also confirmed that the achievement of a high efficiency by reducing the heat transfer loss in the rotary compressor is possible.

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CO2 압축기의 운전조건과 오일토출의 상관분석에 관한 실험적 연구 (An Experimental Study on Correlation between Oil Discharge and Various Operating Conditions of a CO2 Compressor)

  • 이익수;강병하
    • 설비공학논문집
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    • 제23권1호
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    • pp.73-79
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    • 2011
  • A portion of oil for lubrication of compressor flows together with refrigerant in the refrigeration system. If the oil discharge from a compressor is increased in the refrigeration system, not only pressure drop is increased in other components, such as evaporator and gas cooler, but also heat transfer coefficient in the heat exchangers is decreased. Oil discharge rate from a compressor may strongly depend on operating conditions of a compressor. In this study, one stage single rotary compressor is employed for measuring oil circulation ratio(OCR). Carbon dioxide and PAG oil are used as refrigerant and lubricant. Using a U-tube densimeter, mixture density is measured. Oil circulation ratio(OCR) can be estimated by measured mixture density. The results obtained indicate that the oil circulation ratio(OCR) is increased as the suction temperature or compressor operating frequency is increased. Oil circulation ratio(OCR) correlation of the compressor is also suggested.

CO2 트윈 로타리 압축기의 흡입관로에서의 가스맥동 해석 (Gas Pulsation Analysis in a T-Shaped Suction Passage of a CO2 Twin Rotary Compressor)

  • 김우영;안종민;김현진;조성욱
    • 설비공학논문집
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    • 제23권8호
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    • pp.549-555
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    • 2011
  • For a $CO_2$ one-stage twin rotary compressor, a T-shaped suction port was used to effectively supply the suction gas stream into two individual suction chambers of the twin cylinders. Suction gas pulsations were observed in the pressure sensor signals and these were simulated by using the acoustic modeling of Helmholz resonators in parallel. The module of acoustic modeling was combined to a computer simulation program for the compressor performance. Validation of the simulation program has been carried out for a bench model compressor in a compressor calorimeter. Cooling capacity and the compressor input power were reasonably well compared between the simulation and the calorimeter test. Particularly, good agreement on P-V diagram between the simulation and the test was obtained.