• Title/Summary/Keyword: Aggregate Mix Design

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Box-Wilson Experimental Design-based Optimal Design Method of High Strength Self Compacting Concrete (Box-willson 실험계획법 기반 고강도 자기충전형 콘크리트의 최적설계방법)

  • Do, Jeong-Yun;Kim, Doo-Kie
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.5
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    • pp.92-103
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    • 2015
  • Box-Wilson experimental design method, known as central composite design, is the design of any information-gathering exercises where variation is present. This method was devised to gather as much data as possible in spite of the low design cost. This method was employed to model the effect of mixing factors on several performances of 60 MPa high strength self compacting concrete and to numerically calculate the optimal mix proportion. The nonlinear relations between factors and responses of HSSCC were approximated in the form of second order polynomial equation. In order to characterize five performances like compressive strength, passing ability, segregation resistance, manufacturing cost and density depending on five factors like water-binder ratio, cement content, fine aggregate percentage, fly ash content and superplasticizer content, the experiments were made at the total 52 experimental points composed of 32 factorial points, 10 axial points and 10 center points. The study results showed that Box-Wilson experimental design was really effective in designing the experiments and analyzing the relation between factor and response.

Preliminary Tests of Mortars Containing Magnetite as Fine Aggregate (자철석 혼입 모르터의 기초물성 연구)

  • Yoon, Sang Chun;Yang, Sung Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.82-88
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    • 2013
  • In this project a preliminary experimental research work was done to apply mortars containing magnetite as fine aggregates unto floor finishing materials in order to make indoor environment eco-friendly and to have noiseproof control between floors. Crushed magnetites were substituted as sands in the mix design with a range of 0, 20, 40, 60, 100%. First far-infrared radiation tests to determine emissivity and emission power were done in accordance with the KICM test standard and an outstanding result was obtained. Density and compressive strength test results also showed that as the substitution increases, test values increase in a linear trend. However dry shrinkage test results revealed that as the substitution increases, shrinkage strain also increases. To clearly seek a solution about this problem, more experimental works should be done on oncoming experimental program.

Noise reduction of Asphalt Concrete Pavement : Techniques and their performance evaluation (아스팔트 저소음 포장의 개발 및 공용성 평가)

  • Ock, Chang-Kwon;Kim, Jin-Hwan;Lee, Jong-Sup
    • International Journal of Highway Engineering
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    • v.12 no.1
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    • pp.29-37
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    • 2010
  • Porous pavements can provide road users with beneficial characteristics such as skid resistance and surface water drainage under rainy condition, and they cause less tire-road noise than conventional hot mix asphalt(HMA) pavements. However, voids of porous pavements are easily clogged by road debris at early stages, which leads to frequent maintenance works. Therefore, this study focused on the way of minimizing void clogging in porous pavements. During mixture design, the quantity of coarse aggregate has been increased to form many straight void conduits (SVCs) in porous HMAs. These SVCs were found to be effective resisting the void clogging problems. Four different porous HMAs(19mm, 13mm, 10mm, and 8mm) were developed and placed on highway roads. Their performances were validated with field tests during the past four years.

Similitude Law and Scale Factor for Blasting Demolition Test on RC Scale Models (철근콘크리트 축소모형의 발파해체실험을 위한 상사법칙 및 축소율)

  • Park, Hoon;Yoo, Ji-Wan;Lee, Hee-Gwang;Song, Jung-Un;Kim, Sung-Kon
    • Explosives and Blasting
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    • v.25 no.1
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    • pp.53-65
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    • 2007
  • When doing a blasting demolition on RC structures made of scale models, scale model members considering both a proper scale factor and mechanical characteristics of materials have to be similar to prototype RC members to analyze the collapse behavior of RC structures. In this study. a similitude law considering the density of prototype materials is calculated. Both mix of concrete and arrangement of reinforcement have been described referring to Concrete Standard Specification as well as Design Standard of Concrete Structure. The scale factor on scaled concrete models considering maximum size of coarse aggregate is about one-fifth of a cross section of prototype concrete members. A scale factor on staled steel bar models is about one-fifth of a nominal diameter of prototype steel bar. According to the mechanical test results of scale models, it can be concluded that the modified similitude law may be similar to compressive strength of prototype concrete and yield strength of prototype steel bar.

An Experimental Study on the Application of Porous Scoria Concrete to Artificial Reefs for Soft Coral (연산호 육성용 어초 개발을 위한 송이 다공성 콘크리트의 적용성에 관한 실험적 연구)

  • HONG CHONG-HYUN;KIM MOON-HOON;KIM SEOK-CHEL;PARK SUNG-BAE;Ryu SEONG-PIL
    • Journal of Ocean Engineering and Technology
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    • v.19 no.4 s.65
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    • pp.28-34
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    • 2005
  • In the study application of volcanic scoria concrete to artificial reefs is investigated. Volcanic scoria is a natural volcanic product that shows light weight, mil/i-porous, and far-infrared irradiation characteristics. The properties of volcanic scoria concrete using Jeju scoria aggregate are evaluated by conducting a comprehensive series of tests on strength and void ratio. It is concluded that the volcanic scoria concrete has the sufficient strength of 4MPa-13MPa and adequate void ratio of $12\%-35\%$ to be accepted as artificial reef concrete. The field experiments are performed through observation by scuba diver's at the Seogwipo coast. Porous specimen and plane concrete specimen are prepared for comparison purposes. Seasonal changes of soft coral on the two series of test specimens were have been observed from Apr. 9, 2004 to Mar. 18, 2005. The soft coral is well grown on the porous specimen however there are no significant changes on the conventional plain concrete specimen. Thus it is concluded that the volcanic scoria concrete is highly suitable as artificial reef concrete.

The Strength and Drying Shrinkage Properties of Alkali-Activated Slag Mortars as the Particle Size of Blended Fine Aggregate (혼합 잔골재의 입자 크기에 따른 알칼리 활성화 슬래그 모르타르의 강도와 건조수축 특성)

  • Kim, Tae Wan
    • Journal of the Korea Concrete Institute
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    • v.27 no.3
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    • pp.273-281
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    • 2015
  • In this paper, the performance of alkali-activated slag cement (AASC) is assessed in terms of compressive strength and drying shrinkage, using three different types of silica sand and river sand. The sand type has an important influence on the properties of AASC mortar. Three silica sands (SS1, SS2 and SS3) and river sand (RS) were considered. Three series of blended sands have been tested. A first series (S1) with RS and SS1, a second series (S2) with RS and SS2 and third series (S3) with RS and SS3 with a different blended ratios. The result shows a very significant influence of the blended sand on the AASC mortar properties. The compressive strength and drying shrinkage related with the particle sizes and blended ratios of sands are investigated considering blended sand properties like fineness modulus (FM) and relative specific surface. The type and blended ratio of sand seems to have very significant and important consequences for the mix design of the AASC mortar.

Evaluation of Impact Energy Absorption Characteristics of Flexible Sand Asphalt Pavement for Pedestrian Way (보도용 연성 샌드 아스팔트 포장의 충격흡수 특성 평가)

  • Choi, Chang-jeong;Dong, Baesun;Kim, Kwang W.;Kim, Sungun
    • Journal of The Korean Society of Agricultural Engineers
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    • v.61 no.3
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    • pp.31-41
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    • 2019
  • More than 90% of roadway in the world are paved as asphalt concrete pavement due to its excellent properties compared with other paving materials; excellent riding quality, flexibility, anti-icing property and easy maintenance-ability. In this study, to make best use of the softer property of the asphalt mixture, the flexible sand asphalt mixture (FSAM) was developed for pedestrian ways. The mix design was conducted to prepare FSAM using PG64-22 asphalt, screenings (sand) less than 5mm, crumb rubber, hydrated lime and limestone powder without coarse aggregate. The deformation strength ($S_D$), indirect tensile strength (ITS) and tensile strength ratio (TSR) tests were conducted to make sure durability of FSAM performance. The impact energy absorption and flexibility were measured by drop-boll test and the resilient modulus ($M_R$) test. The impact energy absorption of FSAM was compared with normal asphalt pavement, concrete pavement, stone and concrete block for pedestrian way. As a result of drop-boll test, FSAM showed higher impact energy absorption compared with other paving materials with the range of 18% to 43%. Impact energy absorption of FSAM increased with increasing test temperature from 5 to $40^{\circ}C$. The results of $M_R$ test at $5^{\circ}C$ showed that the flexibility of FSPA was increased further, because the $M_R$ value of the sand asphalt was measured to be 38% lower than normal dense-graded asphalt mixture (WC-1). Therefore, it was concluded that the FSAM could provide a high impact absorbing characteristics, which would improve walking quality of the pedestrian ways.

Concrete Strength Prediction Neural Network Model Considering External Factors (외부영향요인을 고려한 콘크리트 강도예측 뉴럴 네트워크 모델)

  • Choi, Hyun-Uk;Lee, Seong-Haeng;Moon, Sungwoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.7-13
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    • 2018
  • The strength of concrete is affected significantly not only by the internal influence factors of cement, water, sand, aggregate, and admixture, but also by the external influence factors of concrete placement delay and curing temperature. The objective of this research was to predict the concrete strength considering both the internal and external influence factors when concrete is placed at the construction site. In this study, a concrete strength test was conducted on the 24 combinations of internal and external influence factors, and a neural network model was constructed using the test data. This neural network model can predict the concrete strength considering the external influence factors of the concrete placement delay and curing temperature when concrete is placed at the construction site. Contractors can use the concrete strength prediction neural network model to make concrete more robust to external influence factors during concrete placement at a construction site.

A Study on Construction Methods of Roller Compacted Concrete Pavement for Bike Roads (자전거도로용 롤러 전압 콘크리트 포장의 시공 방안 연구)

  • Lee, Chang-Ho;Kim, Young-Kyu;Kang, Jae-Gyu;Park, Cheol-Woo;Lee, Seung-Woo
    • International Journal of Highway Engineering
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    • v.13 no.2
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    • pp.103-114
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    • 2011
  • Usage of bicycle has been supported the universal reduction of energy consumption and $CO_2$. For the same purpose, new constructions for long length bike roads are planned in Korea. Recently, laboratory tests of physical properties and resistance against environmental loading about optimum mix design of roller compacted concrete, that have advantages of high structural performance by cement hydration and aggregate interlocking, simple construction procedure and low construction cost, are performed for the effective construction of new bike roads. However, properties of roller compacted concrete had different results between laboratory and field tests since it had different compaction method. Also, construction method of roller compacted concrete are not defined for the application of bike roads since it had different demand performance such as thin pavement thickness, low strength and etc with road pavements. Thus, in this experimental research was launched to evaluate the core properties, visual inspection, compaction ratio, water content, thickness reduction rate of roller compaction, skid resistance and roughness by experimental construction about variable mix proportion and compaction method based on laboratory test results. And construction method of roller compacted concrete pavement were suggested for the application of bike roads.

Mechanical Properties Evaluation of 3D Printing Recycled Concrete utilizing Wasted Shell Aggregate (패각 잔골재를 활용한 3D 프린팅 자원순환 콘크리트의 역학적 성능 평가)

  • Jeewoo Suh;Ju-Hyeon Park;Tong-Seok Han
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.37 no.1
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    • pp.33-40
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    • 2024
  • The volume of shells, a prominent form of marine waste, is steadily increasing each year. However, a significant portion of these shells is either discarded or left near coastlines, posing environmental and social concerns. Utilizing shells as a substitute for traditional aggregates presents a potential solution, especially considering the diminishing availability of natural aggregates. This approach could effectively reduce transportation logistics costs, thereby promoting resource recycling. In this study, we explore the feasibility of employing wasted shell aggregates in 3D concrete printing technology for marine structures. Despite the advantages, it is observed that 3D printing concrete with wasted shells as aggregates results in lower strength compared to ordinary concrete, attributed to pores at the interface of shells and cement paste. Microstructure characterization becomes essential for evaluating mechanical properties. We conduct an analysis of the mechanical properties and microstructure of 3D printing concrete specimens incorporating wasted shells. Additionally, a mix design is proposed, taking into account flowability, extrudability, and buildability. To assess mechanical properties, compression and bonding strength specimens are fabricated using a 3D printer, and subsequent strength tests are conducted. Microstructure characteristics are analyzed through scanning electron microscope tests, providing high-resolution images. A histogram-based segmentation method is applied to segment pores, and porosity is compared based on the type of wasted shell. Pore characteristics are quantified using a probability function, establishing a correlation between the mechanical properties and microstructure characteristics of the specimens according to the type of wasted shell.