• Title/Summary/Keyword: Advanced material

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Sliding Wear Behavior of UHMWPE against Novel Low Temperature Degradation-Free Zirconia/Alumina Composite

  • Lee, K.Y.;Lee, M.H.;Lee, Y.H.;Seo, W.S.;Kim, D.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.365-366
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    • 2002
  • The sliding wear behavior of ultra high molecular weight polyethylene (UHMWPE) was examined on a novel low temperature degradation-free zirconia/alumina composite material and conventional alumina and zirconia ceramics used for femoral head in total hip joint replacement. The wear of UHMWPE pins against these ceramic disks was evaluated by performing linear reciprocal sliding and repeat pass rotational sliding tests for one million cycles in bovine serum. The weight loss of polyethylene against the novel low temperature degradation-free zirconia/alumina composite disks was much less than those against conventional ceramics for all tests. The mean weight loss of the polyethylene pins was more io the linear reciprocal sliding test than in the repeal pass rotational sliding lest for all kinds of disk materials. Neither the coherent transfer film nor the surface damage was observed on the surface of the novel zirconia/alumina composite disks during the test. The observed r,'stilts indicated that the wear of the polyethylene was closely related to contacting materials and kinematic motions. In conclusion, the novel zirconia/alumina composite leads the least wear of polyethylene among the tested ceramics and demonstrates the potential as lhe alternative materials for femoral head in total hip joint replacement.

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A Study on the Correlation between Advanced Small Punch Test and Charpy V-notch Test on X20CrMoV121 and 2.25Cr1Mo steels Weldment (X20CrMoV121강과 2.25Cr1Mo강 용접부의 ASP 시험과 CVN 충격 시험의 상관관계에 대한 연구)

  • Lee, Dong-Hwan;Kim, Hyoung-Sup
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.37-44
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    • 2008
  • Charpy V-Notch test is commonly used to evaluate fracture toughness. However, since the region to be evaluated is limited to bulk material due to the specimen size required, individual evaluation of micro-structures on weldment is very difficult. In this study, ASP(Advanced Small Punch) test was carried out to evaluate material degradation and fracture toughness on the B.M, W.M and each micro-structures of HAZ for X20CrMoV121 and 2.25Cr1Mo steels with artificial aging time. In addition, to evaluate fracture toughness and material degradation of B.M and W.M of X20CrMoV121 steels with aging times, CVN (Charpy V-notch) test was performed. And then the correlation between ASP and CVN test on X20CrMoV121 steels was obtained. Furthermore, through this correlation, material degradation property of each micro-region of the HAZ in weldment, which was impossible to be evaluated by the CVN test, can be estimated and determined.

Evaluation of Fracture Strength and Material Degradation for Weldment of High Temperature Service Steel Using Advanced Small Punch Test

  • Lee, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.9
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    • pp.1604-1613
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    • 2004
  • This paper presents an effective and reliable evaluation method for fracture strength and material degradation of the micro-structure of high temperature service steel weldment using advanced small punch (ASP) test developed from conventional small punch (CSP) test. For the purpose of the ASP test, a lower die with a minimized ${\Phi}$1.5 mm diameter loading ball and an optimized deformation guide hole of ${\Phi}$3 mm diameter were designed. The behaviors of fracture energy (E$\_$sp/), ductile-brittle transition temperature (DBTT) and material degradation from the ASP test showed a definite dependency on the micro-structure of weldment. Results obtained from ASP test were compared and reviewed with results from CSP test, Charpy impact test, and hardness test. The utility and reliability of the proposed ASP test were verified by investigating fracture strength, behavior of DBTT, and fracture location of each micro-structure of steel weldment for test specimen in ASP test. It was observed that the fracture toughness in the micro-structure of FL+CGHAZ and ICHAZ decreased remarkably with increasing aging time. From studies of all micro-structures, it was observed that FGHAZ microstructure has the most excellent fracture toughness, and it showed absence of material degradation.

Development of Superconducting Materials Property Database (초전도 재료물성 데이터베이스 개발)

  • 이정구;이상호;김창규;김지영;한정민;김태중
    • Proceedings of the Korea Contents Association Conference
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    • 2003.05a
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    • pp.291-297
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    • 2003
  • With the development of information communication technology, the demands for various, profound and advanced information on science and technology and the necessity for establishing science and technology information infrastructure with the aim of future oriented industry are ever increasing. Advanced countries are providing material property DB as well as bibliographic DB though the Internet. Establishment and dissemination of bibliographic DB at domestic is properly settled but research on material property DB is much to be desired. Accordingly, development and research on material property DB to construct the information infrastructure in science and technology are highly necessary. In this study, we have developed superconducting materials property DB which is highly advanced industry field in future. We provide the thermal and mechanical, and superconducting property data for oxide superconductors, and the database is designed by bibliographic information, material information and material property information section.

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Electrical Properties of $BaTiO_3$ PTC Ceramics with Additional Elements (첨가원소에 따른 $BaTiO_3$ 계 PTC 세라믹스의 전기적 특성)

  • Kim, Hye-Jin;Hong, Youn-Jeong;Lee, Kyu-Mann
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.305-306
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    • 2006
  • 자동차의 난방 열원은 HVAC(Heating, Ventilating & Air Conditioning)에 내장되어 있는 히터코어 (Heater Core) 에서 공급하게 되며, 이 히터코어는 엔진에서 가열된 냉각수 열원을 이용하게 된다. 그러나 최근 디젤 엔진의 경우 연소효율의 개선과 CEGR(Cooled Exhaust Gas Recirculation) 시스템의 적용으로 냉각부하가 증가하여 냉각수가 가지는 가용 열원이 기종보다 약 30~40% 정도 저하되고 있다. 따라서 디젤 자동차 및 하이브리드용 자동차의 난방 보조 히터의 국산화 개발이 시급해진 상황이며 초정밀, 고효율 보조 히터의 개발이 요구되고 있다. 현재 적용되고 있는 보조 히터 중에서 PTC 히터는 PTC 소자의 발열을 이용하여 공기를 직접 가열하기 때문에 추가적인 연료소비가 없고 소형 및 저가라는 장점이 있다. PTC 세라믹 소자는 $BaTiO_3$를 모체로 하며, 이의 특성 항상 및 제어를 위해서는 적절한 dopant를 선택하여 균일하게 doping 해야 한다. 지금까지 dopant에 따른 구성 요소 및 역할은 비교적 잘 알려져 있다. 하지만, 자동차용으로 사용되기 위해서는 12V의 저전압에서 동작해야 하며, 또한 소자의 두께가 얇아지게 됨에 따라서 발생하는 전기적 short와 같은 문제점들을 해결하여야 한다. 따라서 본 연구에서는 PTC 세라믹 소자에서 도펀트 종류와 양 조절을 통한 저저항을 확보하고, PTC 세라믹 소자의 박막화를 달성하고자 하였다.

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Fabrication and Evaluation of the Al-STS-Cu Functionally Graded Materials (알루미늄-스테인레스스틸-구리 경사기능재료의 제조 및 특성평가)

  • Kwangjae Park;Dasom Kim;Hansang Kwon
    • Composites Research
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    • v.36 no.4
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    • pp.241-245
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    • 2023
  • Aluminum (Al) and copper(Cu) are non-ferrous alloys with excellent electrical and thermal conductivity but have relatively lower mechanical properties than iron alloys. Stainless steel(STS), an iron alloy, is a high-strength industrial material due to its excellent mechanical properties and corrosion resistance compared to non-ferrous Al and Cu. In this research combined Al, Cu, and STS to fabricate as a functionally graded material (FGM) through a powder metallurgical process. The produced FGM exhibited lightweight and excellent surface hardness compared to copper and iron alloys and also showed higher thermal conductivity than single Al and STS materials.

Synthesis of the Nickel-Cobalt-Manganese Cathode Material Using Recycled Nickel as Precursors from Secondary Batteries

  • Hang-Chul Jung;Deokhyun Han;Dae-Weon Kim;Byungmin Ahn
    • Archives of Metallurgy and Materials
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    • v.66 no.4
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    • pp.987-990
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    • 2021
  • As the amount of high-capacity secondary battery waste gradually increased, waste secondary batteries for industry (high-speed train & HEV) were recycled and materialization studies were carried out. The precipitation experiment was carried out with various conditions in the synthesis of LiNi0.6Co0.2Mn0.2O2 material using a Taylor reactor. The raw material used in this study was a leaching solution generated from waste nickel-based batteries. The nickel-cobalt-manganese (NCM) precursor was prepared by the Taylor reaction process. Material analysis indicated that spherical powder was formed, and the particle size of the precursor was decreased as the reaction speed was increased during the preparation of the NCM. The spherical NCM powder having a particle size of 10 ㎛ was synthesized using reaction conditions, stirring speed of 1000 rpm for 24 hours. The NCM precursor prepared by the Taylor reaction was synthesized as a cathode material for the LIB, and then a coin-cell was manufactured to perform the capacity evaluation.

Liquid Crystal Device Associated with Fringe-field Driven Vertically Aligned Optically Compensated Splay (OCS) (프린지 필드에 의해 구동되는 수직 배향된 광학적 자기 보상 스플레이 액정 소자)

  • Jung, B.S.;Kim, S.J.;Oh, S.M.;Kim, H.Y.;Lee, S.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.05a
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    • pp.157-160
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    • 2004
  • We have studied an optically compensated splay (OCS) mode driven by fringe electric field. The OCS LC configuration obtained by applying voltage to vertically aligned LCs shows a dark state when an optic axis of the OCS cell coincides with one of crossed polarizer axis. When the fringe electric field is applied, the LC director rotates in plane above whole electrode surface, giving rise to high transmittance and wide viewing angle simultaneously.

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