• Title/Summary/Keyword: Advanced Process Control

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Spark Ignition Engine Speed Control Using fuzzy Control Strategy (퍼지제어방식을 이용한 SI엔진 속도제어)

  • Shin, Dong-Mok;Kim, Eung-Seok;Kim, Moon-Cheol;Min, Jong-Jin
    • Proceedings of the KIEE Conference
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    • 1997.07b
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    • pp.672-674
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    • 1997
  • In this paper, we study the idle speed control of the spark ignition engine. Engine idle speed control is a difficult problem because of troublesome characteristics such as severe process nonlinearities, variable time delays, time-varying dynamics and unobservable internal system states and disturbances. We investigate the intelligent control algorithms such as neural network controller and fuzzy controller for 4-cylinder 4-stroke engine.

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Data management system for integrated control system (데이터베이스를 이용한 통합제어시스템 용(用) 공정 데이터 관리 시스템)

  • Shin, Kyeong-Bong;Huh, Woo-Jung;Kim, Moon-Cheol;Kim, Eung-Seok;Kim, Wang-Kil;Hwang, Jin-Sik
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1260-1262
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    • 1996
  • There has been much interested on the issues of designing and implementing the data acquisition and display system. This paper describes how to acquire and manage the data to be generated from sensor sources in a manufacturing process. The functionality of this data management system is composed of data acquisition, database management, processing and display of the available data. Also, this system has a adaptability to be carried throughout configuration management.

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Experimental study of neural linearizing control scheme using a radial basis function network

  • Kim, Suk-Joon;Park, Sunwon
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.731-736
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    • 1994
  • Experiment on a lab-scale pH process is carried out to evaluate the control performance of the neural linearizing control scheme(NLCS) using a radial basis function(RBF) network which was previously proposed by Kim and Park. NLCS was developed to overcome the difficulties of the conventional neural controllers which occur when they are applied to chemical processes. Since NLCS is applicable for the processes which are already controlled by a linear controller and of which the past operating data are enough, we first control the pH process with PI controller. Using the operating data with PI controller, the linear reference model is determined by optimization. Then, a IMC controller replaces the PI controller as a feedback controller. NLCS consists of the IMC controller and a RBF network. After the learning of the neural network is fully achieved, the dynamics of the process combined with the neural network becomes linear and close to that of the linear reference model and the control performance of the linear control improves. During the training, NLCS maintains the stability and the control performance of the closed loop system. Experimental results show that the NLCS performs better than PI controller and IMC for both the servo and the regulator problems.

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Heat source control intelligent system for heat treatment process

  • Lee, JeongHoon;Cho, InHee
    • International journal of advanced smart convergence
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    • v.11 no.4
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    • pp.28-40
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    • 2022
  • Although precise temperature control in the heat treatment process is a key factor in process reliability, there are many cases where there is no separate heat source control optimization system in the field. To solve this problem, the program monitors the temperature data according to the heat source change through sensor communication in a recursive method based on multiple variables that affect the process, and the target heat source value and the actual heat treatment heat source to match the internal air temperature and material temperature. A control optimization system was constructed. Through this study, the error rate between the target temperature and the atmosphere (material surface) temperature of around 10.7% with the existing heat source control method was improved to an improved result of around 0.1% using a process optimization algorithm and system.

The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process (열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발)

  • Oh, J.H.;Bae, H.J.;Choi, G.S.;Ahn, D.S.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.181-186
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    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

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Design of pole-assignment self-tuning controller for steam generator water level in nuclear power plants (원전 증기 발생기 수위 제어를 위한 자기 동조 제어기 설계)

  • Choi, Byung-Jae;No, Hee-Cheon;Kim, Byung-Kook
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.4
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    • pp.306-311
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    • 1996
  • This paper discusses the maintenance of the water level of steam generators at its programmed value. The process, the water level of a steam generator, has the nonminimum phase property. So, it causes a reverse dynamics called a swell and shrink phenomenon. This phenomenon is severe in a low power condition below 15 %, in turn makes the start-up of the power plant too difficult. The control algorithm used here incorporates a pole-assignment scheme into the minimum variance strategy and we use a parallel adaptation algorithm for the parameter estimation, which is robust to noises. As a result, the total control system can keep the water level constant during full power by locating closed-loop poles appropriately, although the process has the characteristics of high complexity and nonlinearity. Also, the extra perturbation signals are added to the input signal such that the control system guarantee persistently exciting. In order to confirm the control performance of a proposed pole-assignment self-tuning controller we perform a computer simulation in full power range.

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A Study on Kinematics and Dynamics Analysis of Vertical Articulated Robot with 6 axies for Forging Process Automation in High Temperatures Environments (고온 환경 단조 공정자동화를 위한 6축 수직다관절 로봇의 기구학 및 동특성 해석에 관한 연구)

  • Jo, Sang-Young;Kim, Min-Seong;Koo, Young-Mok;Won, Jong-Beom;Kang, Jeong-Seok;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.1
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    • pp.10-17
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    • 2016
  • In general, articulated robot control technology is limited to the design of robot arm control systems considering each joint of the robot joint as a simple servomechanism. This method describes the varying dynamics of a manipulator inadequately because it neglects the motion and configuration of the whole arm mechanism. The changes of the parameters in the controlled system are significant enough to render conventional feedback control strategies ineffective. This basic control system enables a manipulator to perform simple positioning tasks such as in the pock and place operation. However, joint controllers are severely limited in precise tracking of fast trajectories and sustaining desirable dynamic performance for variations of payload and parameter uncertainties. In many servo control applications the linear control scheme proposes unsatisfactory, therefore, a need for nonlinear techniques that increasing. for Forging process automation.

Automation design of spent fuel rod consolidation

  • Yun, Ji-Sup;Lee, Jae-Sol;Park, Hyun-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.613-618
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    • 1987
  • Rod consolidation is a method of increasing spent nuclear fuel storage capacity by disassembling fuel assemblies thus storing the fuel rods in a tighter array. It involves some basic operations which closely resemble to the material handling of a manufacturing process. But all the operations must be controlled remotely in shielded environment from outside due to the highly radioactive nature of the workpiece. In this study the status of the rod consolidation technology in other countries has been surveyed and a feasibility study for the conceptual design of this process have been made.

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Controlling of the heterogeniously growing GaN polycrystals using a quartz ring in the edge during the HVPE-GaN bulk growth

  • Park, Jae Hwa;Lee, Hee Ae;Park, Cheol Woo;Kang, Hyo Sang;Lee, Joo Hyung;In, Jun-Hyeong;Lee, Seong Kuk;Shim, Kwang Bo
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.439-443
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    • 2018
  • The outstanding characteristics of high quality GaN single crystal substrates make it possible to apply the manufacture of high brightness light emitting diodes and power devices. However, it is very difficult to obtain high quality GaN substrate because the process conditions are hard to control. In order to effectively control the formation of GaN polycrystals during the bulk GaN single crystal growth by the HVPE (hydride vapor phase epitaxy) method, a quartz ring was introduced in the edge of substrate. A variety of evaluating method such as high resolution X-ray diffraction, Raman spectroscopy and photoluminescence was used in order to measure the effectiveness of the quartz ring. A secondary ion mass spectroscopy was also used for evaluating the variations of impurity concentration in the resulting GaN single crystal. Through the detailed investigations, we could confirm that the introduction of a quartz ring during the GaN single crystal growth process using HVPE is a very effective strategy to obtain a high quality GaN single crystal.

Modelling of Optimum Design of High Vacuum System for Plasma Process

  • Kim, Hyung-Taek
    • International journal of advanced smart convergence
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    • v.10 no.1
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    • pp.159-165
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    • 2021
  • Electronic devices used in the mobile environments fabricated under the plasma conditions in high vacuum system. Especially for the development of advanced electronic devices, high quality plasma as the process conditions are required. For this purpose, the variable conductance throttle valves for controllable plasma employed to the high vacuum system. In this study, we analyzed the effects of throttle valve applications on vacuum characteristics simulated to obtain the optimum design modelling for plasma conditions of high vacuum system. We used commercial simulator of vacuum system, VacSim(multi) on this study. Reliability of simulator verified by simulation of the commercially available models of high vacuum system. Simulated vacuum characteristics of the proposed modelling agreed with the observed experimental behaviour of real systems. Pressure limit valve and normally on-off control valve schematized as the modelling of throttle valve for the constant process-pressure of below 10-3 torr. Simulation results plotted as pump down curve of chamber, variable valve conductance and conductance logic of throttle valve. Simulated behaviors showed the applications of throttle valve sustained the process-pressure constantly, stably, and reliably in plasma process.