• 제목/요약/키워드: Adhesive-Bonded Single-Lap Joints

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축방향하중에 대한 튜브형 단면겹치기 접착조인트의 전적 파괴모델에 관한 연구 (Failure Model for the Adhesively Bonded Tubular Single Lap Joints Under Static Tensile Loads)

  • 김영구;이수정;이대길
    • 대한기계학회논문집A
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    • 제20권5호
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    • pp.1543-1551
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    • 1996
  • The static tensile load bearing capability of as adhesively-bonded tubular single lap jint that is calculated usign the linear mechanical properties of adhesive is usually far from the experimentally determined because the majority of the load transfer of the adhesively-bonded jointd is accomplished by the nonlinear behavior of the rubber-toughened eoxy adhesive. In this paper, both the nonlinear mechanical properties and the fabrication residual thermal stresses of adhesive were included in the calculation of the stresses of adhesively-bonded joints. The onlinear tensile properties of adhesive were approximated by an exponential form which was represented by the initial tensile modulus and ultimate tensile stength of adhesive. The stress distribution in the adhesive were calculated by applying the load obtained from the tensile tests. From the tensile tests and the stress analysis of adhesively-bonded hoints, the failure model for adhesively-bonded tubular single lap joints was proposed.

응력특이성을 고려한 접착이음의 강도평가 방법 (Evaluation Method of Bonded Strength Considering Stress Singularity in Adhesively Bonded Joints)

  • 정남용
    • 한국생산제조학회지
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    • 제7권1호
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    • pp.58-68
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    • 1998
  • Advantages of adhesively bonded joints and techniques of weight reduction have led to increasing use of structural adhesives such as LSI(large scale integration) package, automobile, aircraft in the various industries. In spite of such wide applications of adhesively bonded joints, the evaluation method of bonding strength has not been established. Stress singularity occurs at the interface edges of adhesively bonded joints and it is required to analyze it. In this paper, the stress singularity using 2-dimensional elastic boundary element method (BEM) with the changes of the lap length and adhesive for single lap joint was analyzed, and experiments of strength evaluation were carried out. As the results, the evaluating method of bonding strength considering stress singularity at interface edges of adhesively bonded joints and stress intensity factor of interface crack have been proposed in static and fatigue test.

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Humidity Aging Effect on Adhesive Strength of Composite Single-lap Joint

  • Kim, Myungjun;Kim, Yongha;Kim, Pyunghwa;Roh, Jin-Ho;Park, Jungsun
    • International Journal of Aeronautical and Space Sciences
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    • 제18권1호
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    • pp.56-62
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    • 2017
  • Because adhesively bonded joints are used in many structural systems, it is important to predict accurate adhesive strengths. Composite aircraft with many joints are easily exposed to low temperatures and high relative humidity. This paper presents a humidity aging effect on the adhesive strength of a composite single-lap joint (SLJ). The adhesive strength of the SLJ is predicted using a finite element analysis with a cohesive zone model (CZM) technique. The humidity aging effect is evaluated based on the adhesive strength and CZM parameters. A lap joint test is carried out on the composite SLJ specimens, which are exposed for four months of 100% R.H. at $25^{\circ}C$. The predicted strengths are in good agreement with experimental data, and the actual crack propagation is satisfactorily simulated using the local CZM technique.

튜브형 단면겹치기 접착조인트의 비선형 반복연산해에 관한 연구 (Nonlinear Iterative Solution for Adhesively Bonded Tubular Single Lap Joints with Nonlinear Shear Properties)

  • 이수정;이대길
    • 대한기계학회논문집
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    • 제19권7호
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    • pp.1651-1656
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    • 1995
  • The adhesively bonded tubular single lap joint shows large nonlinear behavior in the loaddisplacement relation, because structural adhesives for the joint are usually rubber toughened, which endows adhesives with nonlinear shear properties. since the majority of load transfer of the adhesively bonded tubular single lap joint is accomplished by the nonlinear behavior of the adhesive, its torque transmission capability should be calculated incorporating nonlinear shear properties. However, both the analytic and numerical analyses become complicated if the nonlinear shear properties of the adhesive are included during the calculation of torque transmission capabilities. In this paper, in order to obtain the torque transmission capabilities easily, an iterative solution which includes the nonlinear shear properties of the adhesive was derived using the analytic solution with the linear shear properties of the adhesive. Since the iterative solution can be obtained very fast due to its simplicity, it has been found that it can be used in the design of the adhesively bonded tubular single lap joint.

비틀림 접착 조인트의 피로 수명에 대한 표면 조도와 접착 두께의 영향 (The Effects of Surface Roughness and Bond Thickness on the Fatigue Life of Adhesively Bonded Tubular Single Lap Joints)

  • 권재욱;이대길
    • 대한기계학회논문집A
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    • 제24권8호
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    • pp.2022-2031
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    • 2000
  • Since the surface roughness of adherends affects much the strength of adhesivelybonded joints, the effect of surface roughness on the fatigue life of adhesively bonded tubular single lap joints was investigated analytically and experimentally by fatigue torsion test. The stiffness of the interfacial layer between adherends and adhesive was modeled as a normal statistical distribution function of surface roughness of adherends. From the investigation, it was found that the optimum surface roughness of adherends for the fatigue strength of tubular single lap joints was dependent on bondthickness and applied load.

일방향 복합재료 Single Lap 접합 조인트의 파손 모드 및 파손 강도 II. 파손 예측 (Failure Mode and Strength of Unidirectional Composite Single Lap Bonded Joints II. Failure Prediction)

  • 이영무;김천곤;김광수
    • Composites Research
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    • 제18권1호
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    • pp.1-9
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    • 2005
  • 본 논문에서는 복합재료 접합 조인트의 다양한 파손 모드를 고려하여 파손 강도를 예측할 수 있는 방법을 제시하였다. 제시된 방법에서는 접착제의 탄성-완전 소성 재료 모델과 층간분리 파손 식을 이용해 접착제 파손 하중과 복합재료 부재의 층간분리 파손 하중을 동시에 계산하였다. 제시된 방법을 유한요소해석에 도입하여 복합재료 Single-Lap 접합조인트의 파손 예측을 수행하였으며 시험결과와 비교하였다 이를 통해 본 방법이 다양한 접합 방법에 따른 실제적인 파손모드 및 파손 하중을 정확하게 예측할 수 있음을 확인하였다. 또한 접착제의 유효강도(또는 접착 성능) 및 소성거동이 복합재료 접합 조인트의 파손 특성에 미치는 영향을 수치적으로 평가하였다. 이를 통해, 복합재료 접합조인트의 파손 강도는 접착제의 접착 성능과 항상 비례하지 않으며 층간분리 파손과 접착제 파손이 동시에 발생하도록 하는 것이 접합 조인트의 강도를 최대로 향상시킬 수 있음을 보였다.

항공용 복합재 단일겹침 접착 체결부의 제작공정에 따른 강도 연구 (Strength of Composite Single-Lap Bonded Joints with Various Manufacturing Processes for Aircraft Application)

  • 송민규;권진회;최진호;김효진;송민환;신상준
    • 한국항공우주학회지
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    • 제37권8호
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    • pp.751-758
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    • 2009
  • 본 논문에서는 항공기 구조용 탄소 복합재 단일겹침 접착 체결부에서, 파손하중에 영향을 미치는 주요인자들의 효과를 실험으로 연구하였다. 실험을 위해 제작공정 4가지, 겹침 길이 5가지, 모재 두께 4가지에 대한 시편 총 335개를 제작하였다. 예상대로 겹침길이가 감소할수록, 모재두께가 증가할수록 파손강도가 높아지는 것을 확인하였다. 그러나 제작공정의 측면에서는, 접착제가 없는 일체성형 시편과 이차접착 시편의 강도가 동시접착이나 접착제를 사용한 일체성형 시편에서보다 높은 파손강도를 보이는 흥미로운 사실을 발견하였다. 특히 이차접착 시편의 강도가 일체성형 시편의 강도와 유사하거나 더 높은 현상을 발견하였는데, 이는 접착제의 강도가 모재의 층간강도보다 높거나 최소한 비슷한 수준임을 의미하는 것으로 볼 수 있다.

접착부 형상이 알루미늄/폴리카보네이트 접합재의 강도에 미치는 영향 (Effect of Adhesive Shape on the Strength of Aluminum/Polycarbonate Joint)

  • 서도원;김효진;최준용;;임재규
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1039-1044
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    • 2003
  • Adhesive-bonded joints are widely used in the industry. Recently aircraft applications of adhesive bonding joints have been increased extensively in automobile and air industry. Because adhesives which are available for structural applications have been developed a lot and understanding of adhesive bonding has been improved so much. In this study, as the fundamental research of design of adhesive bonding joints, this study considers specimen shape are affect strength and durability of Al/Polymer lap joints. In this research, cross head speed difference were concerned to evaluate their effects on the adhesive strength. Cross head speed makes a change 0.05mm/min, 0.5mm/min, 5mm/min. The result is load-displacement diagram showed brittleness fracture tendency. Fracture tendency that is shown enough on stress distribution of trigonal single lap joint and trigonal edged single lap joint occur the inside of adhesive.

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접착이음의 파괴 기준 설정을 위한 연구 (Establishment for Failure Criterion of Adhesively Bonded Joint)

  • 이강용;공병석
    • 한국자동차공학회논문집
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    • 제8권1호
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    • pp.183-190
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    • 2000
  • The objective of this work is to develop a criterion for predicting the failure strength of the joints bonded by ductile adhesives. To obtain a criterion, first, fracture tests were carried out for T-peel joint and Single-lap joint with widely differing joints geometries. Then using the fracture loads obtained at tests, the finite element analysis were performed, in which the stresses in the adhesive bonds were calculated in great detail. After examining four epoxy adhesives, it is concluded that the fracture of adhesively bonded joint occurs when the maximum of the ratio of the mean to effective stresses exceeds a constant value which can be determined from analysis and test for each adhesive.

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초음파신호해석을 이용한 단순겹치기 접착이음의 강도평가 (Strength Evaluation of Adhesively Bonded Single-Lap Joints by Ultrasonic Signal Analysis)

  • 오승규;장철섭;한준영;이원
    • Journal of Welding and Joining
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    • 제22권5호
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    • pp.32-37
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    • 2004
  • Application of bonding by adhesives can be found in many industries, particularly in advanced technological domains such as aeronautical and space, automobile and electronics industries. Periodic inspection with conventional ultrasonic NDE techniques is capable of indicating the presence and possible location of crack. Continuous ultrasonic attenuation monitoring has potential to supply information. This article discusses the use of pulse-echo ultrasonic testing for the inspection of adhesive bonds between metal sheets. The method is based on the measurement of the reflection coefficient at the metal/adhesive interface. By means of a control experiment it is shown that Quantitative Nondestructive Evaluation in Adhesive Joints are evaluated together with Ultrasonic Testing and Fracture Testing.