• 제목/요약/키워드: Adaptive machining

검색결과 60건 처리시간 0.025초

신경망을 이용한 방전 조건의 적응적 결정 방법 (Adaptive Identification Method of EDM Parameters Using Neural Network)

  • 이건범;주상윤;왕지남
    • 한국정밀공학회지
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    • 제15권5호
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    • pp.43-49
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    • 1998
  • Adaptive neural network approach is presented for determining Electrical Discharge Machining (EDM) parameters. Electrical Discharge Machining has been widely used with its capability of machining hard metals and tough shapes. In the past few years, EDM has been established in tool-room and large-scale production. However. in spite of it's wide application, an universal selection method of EDM parameters has not been established yet. No attempt has been tried before to suggest a logical method in determining essential machine parameters considering the machining rate and resulting surface roughness integrity. The paper presents a method, which is focusing on determining appropriate machining parameters. Depending on the electrode wear and surface roughness, an adaptive neural network is designed for providing suitable machining guideline.

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Adaptive cutting force controller for milling processes by using AC servodrive current measurements

  • Kim, Jongwon
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.840-843
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    • 1996
  • This paper presents an adaptive cutting force controller for milling process, which can be attached to most commercial CNC machining centers in a practical way. The cutting forces of X,Y and Z axes measured indirectly from the use of currents drawn by AC feed-drive servo motors. A typical model for the feed-drive control system of a horizontal machining center is developed to analyze cutting force measurement from the drive motor. The pulsating milling forces can be measured indirectly within the bandwidth of the current feedback control loop of the feed-drive system. It is shown that indirectly measured cutting force signals can be used in the adaptive controller for cutting force regulation. The robust controller structure is adopted in the whole adaptive control scheme. The conditions under which the whole scheme is globally convergent and stable are presented. The suggested control scheme has been implemented into a commercial machining center, and a series of cutting experiments on end milling and face milling processes are performed. The adaptive controller reveals reliable cutting force regulating capability under various cutting conditions.

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머시닝센터에서 고정밀 가공을 위한 NC 기술 (NC Technology for High-Precision Machining in Machining Centers)

  • 정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.748-754
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    • 1994
  • This paper deals with a geometric error simulator, measurement and inspection of workpiece errors on the machine tools, and identification and compensation methodology of thermal errors in machining centers. In order to raise the machining accuracy of workpieces a measurement and inspection system on the machine tool is developed. By using MPPGT module Manual and CNC type CMMs are realized on the machining centers. To compensate for geometric and thermal deformation errors of machining centers, a real time and an off line geometric adaptive control system were developed on the machining centers. A vertical and a horizontal machining center equipped with FANUC 0MC were used for experiments. Performance of the systems were confirmed with a large amount of experiment.

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적응요소분할법에 의한 평면곡선가공의 공구경로 결정 - 적응요소직선보간과 적응요소포물선보간 및 혼합보간법의 비교 - (The Tool Path Determination for Machining the Plane Curve by an Adaptive Mesh Generation Technique - Comparision among the Adaptive Linear Interpolation, Parabolic Interpolation & Linear-Parabolic Interpolation Method -)

  • 현창헌
    • 산업기술연구
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    • 제12권
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    • pp.69-76
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    • 1992
  • An attempt has been made to determination the NC milling machine's tool-path through the adaptive parabolic interpolation method & the adaptive linear-parabolic interpolation method in consideration of the economical machining time. The algorithms for the above-mentioned interpolation methods have been designed and the numerical experiments for these methods have been conducted with the existing adaptive linear interpolation methods for comparision.

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Machining Center에서 End Millirh할 때 Torgue에 의한 가공변수의 적응제어에 관한 연구 (A study on the adaptive control of process parameters using torque for end milling operation in machining center)

  • 박천령;윤문철
    • 대한기계학회논문집
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    • 제10권6호
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    • pp.889-897
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    • 1986
  • 본 논문에서는 Koren의 알고리즘을 밀링에 적용하는 ACCCNC시스템을 제안 CNC 시스템에 AC 시스템을 적용할 때 생기는 변수예측과 또 스텝 및 테이퍼의 두 가지 형 상모델에 대한 변수들의 거동 및 그 때의 생산성을 알아보고 또 이 시스템을 밀링에 적용할 때의 이들 시스템의 적용 가능성을 AC-unit 제어실험(control test)을 통하여 그 타당성을 검토하여 실제 CNC 시스템에 AC 시스템을 적용할 수 있도록 하는 ACC-CNC 시스템의 설계기준을 설정하여 시스템의 최적설계의 기초적인 자료를 얻고자 한다.

An approach for machining allowance optimization of complex parts with integrated structure

  • Zhang, Ying;Zhang, Dinghua;Wu, Baohai
    • Journal of Computational Design and Engineering
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    • 제2권4호
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    • pp.248-252
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    • 2015
  • Currently composite manufacturing process, such as linear friction welding plus NC machining, is the main method for the manufacturing and repairing of complex parts with integrated structure. Due to different datum position and inevitable distortion from different processes, it is important to ensure sufficient machining allowance for complex parts during the NC machining process. In this paper, a workpiece localization approach for machining allowance optimization of complex parts based on CMM inspection is developed. This technique concerns an alignment process to ensure sufficient stock allowance for the single parts as well as the whole integrated parts. The mathematical model of the constrained alignment is firstly established, and then the symmetric block solution strategy is proposed to solve the optimization model. Experiment result shows that the approach is appropriate and feasible to distribute the machining allowance for the single and whole parts for adaptive machining of complex parts.

고정밀 고속가공을 위한 신경망 이송속도 적응제어 (Adaptive Feedrate Neuro-Control for High Precision and High Speed Machining)

  • 이승수;하수영;전기준
    • 전자공학회논문지S
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    • 제35S권9호
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    • pp.35-42
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    • 1998
  • CNC 가공에 있어서 가공정밀도와 생산성을 동시에 향상시킬 수 있는 기술의 개발이 필수적이다. 이러한 고정밀 고속가공을 위하여 이 논문에서는 신경망을 이용한 이송속도 신경망 적응제어 기법을 제안한다. 이 제어기는 신경망을 이용한 모사기와 이 신경망의 인버젼 알고리듬을 통한 반복학습 제어기로 구성된다. 신경망 모사기는 CNC 시스템의 비선형성과 불확실성으로 인한 이송속도와 윤곽오차 사이의 비선형 특성을 모사하고, 신경망 인버젼 방법과 목적 함수의 정의를 통해 반복학습 제어기법으로 허용 오차 내에서 최적의 이송속도를 실시간으로 구해 냄으로써 가공 성능을 향상시킨다.제안한 방법은 원, 코너, 인볼루트 윤곽 가공의 모의 실험을 통하여 성공적으로 평가되었다.

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피에조 구동기의 마이크로 밀링에서 적응제어를 이용한 원주가공의 성능향상 (Improvement of circular cutting using adaptive control in micro milling with piezo-actuator)

  • 정병묵;고태조;석진우;김희술;박종견
    • 한국정밀공학회지
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    • 제23권1호
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    • pp.201-208
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    • 2006
  • Recently, there are many studies for the micro-machining using Piezo actuator. However, because of its step-by-step motion, it is nearly impossible to increase the machining accuracy for a circular path. To increase the accuracy, it is well known that it is necessary the finer and synchronous movement for x-y axes. Therefore, this paper proposes an adaptive control for finer movement of the actuator, and realizes a synchronous control for the x-y axes. The experimental results show that the machining accuracy is remarkably improved.

마이크로 밀링에서 적응제어를 이용한 피에조 구동기의 원주가공의 성능향상 (Improvement of circular cutting using adaptive control in micro milling with piezo-actuator)

  • 김태훈;고태조;정병묵;김희술;석진우;이지형
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.543-550
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    • 2005
  • Recently, there are many studies for the micro-machining using Piezo actuator. However, because of its step by step motion, it is nearly impossible to increase the machining accuracy for a circular path. To increase the accuracy, it is well known that it is necessary the finer and synchronous movement for x-y axes. Therefore, this paper proposes an adaptive control for finer movement of the actuator, and realizes a synchronous control for the x-y axes. The experimental results show that the machining accuracy is remarkably improved.

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절삭 공정의 2축 적응제어 (Adaptive Cutting force Control of 2Axes)

  • 조광섭;우중원;김종원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.653-657
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    • 1996
  • This paper presents adaptive cutting force control in milling process using indirect cutting force measurement. The cutting forces in X, Y, and Z axes are measured indirectly from the sensing current of the feed-drive servo motor. After modelling the feed-drive system of a horizontal machining center, the relation between the cutting force and the servo motor current is analyzed. The pulsating milling forces are measured from the sensing current within the bandwidth of the servo. It is shown that indirect cutting farce measurement can be used in adaptive cutting force control. The adaptive control scheme which is globally convergent and stable is attached to a commercial CNC machining center. Cutting experiments on end milling are performed for diagonal cutting.

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