• Title/Summary/Keyword: Actuator force

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Design and Analysis of Electromagnetic Tubular Linear Actuator for Higher Performance of Active Accelerate Pedal

  • Lee, Jae-Yong;Kim, Jin-Ho;Lee, Jeh-Won
    • Journal of Magnetics
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    • v.14 no.4
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    • pp.175-180
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    • 2009
  • This paper describes the design and analysis of a tubular linear actuator for intelligent AAP (Active Accelerate Pedal) system. In a driving emergency, the electromagnetic actuator produces an additional pedal force such as the active pedal force and vibration force to release the driver's foot on accelerator pedal. A prior study found that the linear actuator with a ferromagnetic core had a problem in transferring the additional force naturally to a driver due to the cogging force. To reduce the cogging force and obtain higher performance of the AAP system, a coreless tubular linear actuator is suggested. Electromagnetic finite element analysis is executed to analyze and design the coreless tubular actuator, and dynamic analysis is performed to characterize the dynamic performance of the AAP system with the suggested tubular actuator for two types of thrust force.

Design of Ball Bearing Type OIS Actuator for Mobile Camera Module (모바일 카메라 모듈용 볼베어링 방식 OIS 액추에이터 설계)

  • Song, Myeong-Gyu;Son, Dong-Hun;Park, No-Cheol;Park, Kyoung-Su;Park, Young-Pil;Lim, Soo-Cheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.4
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    • pp.361-372
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    • 2010
  • Optical image stabilization is a technique to compensate the image blurring caused by some vibrations of camera at the exposure time. Pitching and yawing of camera are sensitive to the image quality so they are usually compensated by optical image stabilization. Corresponding pitching and yawing of a camera, a lens or the image sensor is translated in two-axis direction and then the optical path of camera is adjusted. In this paper, two-axis OIS actuator for mobile camera module is suggested and designed. The actuator is a voice-coil actuator that uses the electromagnetic force of voice-coil to make compensation motions. And ball bearing is used to reduce friction force. Magnetic attractive force between magnets and yokes acts as a preload and magnet springs. Prototype actuator is fabricated to measure the friction force and to verify the feasibility of the OIS actuator with ball bearing. At last, the actuator is improved in consideration of driving force and friction force. Design of experiments is used for designing the actuator.

A Design of Electromagnet Actuator for Active Vibration Control (능동 진동제어용 전자기 액츄에이터 설계)

  • Lee, Joo-Hoon;Jeon, Jeong-Woo;Hwang, Don-Ha;Kang, Dong-Sik;Choi, Young-Kiu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.522-524
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    • 2005
  • In this paper, we address an actuator system, which suppresses the micro-vibration engaged by environment. The actuator system consists of two modules with a permanent and an electromagnet. In vertical mode, one module is upper the other is lower. For optimal control of alternating vibration, the rate of the attraction force and the repulsion force is exactly one. Generally, the repulsive force is smaller than the attractive force. For linear control of engaged vibration, the ratio of repulsive force and attractive force is designed to equal. The actuator system will be applied to an active vibration control system for precise vibration suppression. In this paper, the actuator structure and its important sizes are calculated by RMS and FEM analysis.

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Intelligent Force Control of a Flip Chip Mounting System

  • Shim, Jae Hong;Cho, Young Im
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.4 no.3
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    • pp.316-321
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    • 2004
  • In this paper, we have developed a new mounting head system for flip chip. The proposed head system consists of a macro/micro positioning actuator for stable force control. The macro actuator provides the system with a gross motion while the micro device yields fine tuned motion to reduce the harmful impact force that occurs between very small sized electronic parts and the surface of a PCB(printed circuit board). In order to show the effectiveness of the proposed macro/micro chip mounting system, we compared the proposed system with the conventional chip mounting head equipped with a macro actuator only. A series of experiments were executed under the mounting conditions such as various access velocities and PCB stiffness. As a result of this study, a satisfactory voice coil actuator as the micro actuator has been developed, and its performance meet well the specifications desired for the design of the chip mounting head system and show good correspondence between theoretical analysis and experimental results.

Design of a Rectangular-Type Voice Coil Actuator for Frame Vibration Compensation

  • Choi, Young-Man;Ahn, Dahoon;Gweon, Dae-Gab;Lee, Moon Gu
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.348-355
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    • 2016
  • Precision motion stages used in the manufacturing process of flat-panel displays have inevitably low settling performance due to their huge mass and bulky structures. In order to improve the settling performance, several methods of frame vibration compensation have been developed so far. These methods are used to cancel the vibration by imposing a counter force or modifying the resonance mode of the frame of the stage. To compensate the frame vibration, high force actuators are required. In this paper, a mighty voice coil actuator is proposed to generate the counter force against the frame vibration. The proposed voice coil actuator has an axis-symmetric rectangular structure to achieve a large force with simple and low cost fabrication. Also, the voice coil actuator allows radial clearance up to ${\pm}4mm$. Using an optimized design process and a magnetic circuit model, the power consumption is minimized while the required force is obtained. With a power of 322 W, the VCA has been designed to have a maximum force of 574 N with a force constant of 164 N/A. Experimental results verified the force constant of the fabricated voice coil actuator is well matched with the designed value.

Considerations on Improvement of Moving Properties for Magnetic Actuator Capable of Movement in Pipe

  • Izumikawa, Tomohiro;Yaguchi, Hiroyuki
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.263-267
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    • 2011
  • The present paper proposes a novel cableless magnetic actuator with a new propulsion module that exhibits a very high thrusting force. This actuator contains an electrical inverter that directly transforms DC from button batteries into AC. The electrical DC-AC inverter incorporates a mass-spring system, a reed switch, and a curved permanent magnet that switches under an electromagnetic force. The actuator is moved by the inertial force of the mass-spring system due to mechanical resonance energy. The experimental results show that the actuator is able to move upward at a speed of 33 mm/s when using 10 button batteries when pulling a 10 g load mass. This cableless magnetic actuator has several possible applications, including narrow-pipe inspection and maintenance.

A Study on Shape Optimization of Electro-Magnetic Proportional Solenoid (비례솔레노이드 형상 최적설계에 관한 연구)

  • Yun S.N.;Ham Y.B.;Kang J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.3
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    • pp.1-5
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    • 2005
  • There are two types of solenoid actuator for force and position control of the fluid power system. One is an on-off solenoid actuator and the other is an electro-magnetic proportional actuator. They have some different characteristics for attraction force according to solenoid shape. Attraction force of the on-off solenoid actuator only depends on flux density. And the stroke-force characteristics of the proportional solenoid actuator are determined by the shape of the control cone. In this paper, steady state characteristics of the solenoid actuator for electro-hydraulic proportional valve determined by the shape of control cone are analyzed using finite element method and it is confirmed that the proportional solenoid actuator has a constant attractive force in the control region independently on the stroke position. And the shape of control cone is optimized using 1+1 evolution strategy to get a constant force. In the optimization algorithm, control cone length, thickness and taper length are used as a design parameter.

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Novel Design and Research for a High-retaining-force, Bi-directional, Electromagnetic Valve Actuator with Double-layer Permanent Magnets

  • You, Jiaxin;Zhang, Kun;Zhu, Zhengwei;Liang, Huimin
    • Journal of Magnetics
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    • v.21 no.1
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    • pp.65-71
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    • 2016
  • To increase the retaining force, a novel design for a concentric, bi-directional, electromagnetic valve actuator that contains double-layer permanent magnets is presented in this paper. To analyze the retaining-force change caused by the magnets, an equivalent magnetic circuit (EMC) model is established, while the EMC circuit of a double-layer permanent-magnet valve actuator (DLMVA) is also designed. Based on a 3D finite element method (FEM), the calculation model is built for the optimization of the key DLMVA parameters, and the valve-actuator optimization results are adopted for the improvement of the DLMVA design. A prototype actuator is manufactured, and the corresponding test results show that the actuator satisfies the requirements of a high retaining force under a volume limitation; furthermore, the design of the permanent magnets in the DLMVA allow for the attainment of both a high initial output force and a retaining force of more than 100 N.

Design of flexure hinge to reduce lateral force of laser assisted thermo-compression bonding system (레이저 열-압착 본딩 시스템의 Lateral Force 감소를 위한 유연 힌지의 설계)

  • Lee, Dong-Won;Ha, Seok-Jae;Park, Jeong-Yeon;Yoon, Gil-Sang
    • Design & Manufacturing
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    • v.14 no.3
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    • pp.23-30
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    • 2020
  • Laser Assisted Thermo-Compression Bonding (LATCB) has been proposed to improve the "chip tilt due to the difference in solder bump height" that occurs during the conventional semiconductor chip bonding process. The bonding module of the LATCB system has used a piezoelectric actuator to control the inclination of the compression jig on a micro scale, and the piezoelectric actuator has been directly coupled to the compression jig to minimize the assembly tolerance of the compression jig. However, this structure generates a lateral force in the piezoelectric actuator when the compression jig is tilted, and the stacked piezoelectric element vulnerable to the lateral force has a risk of failure. In this paper, the optimal design of the flexure hinge was performed to minimize the lateral force generated in the piezoelectric actuator when the compression jig is tilted by using the displacement difference of the piezoelectric actuator in the bonding module for LATCB. The design variables of the flexure hinge were defined as the hinge height, the minimum diameter, and the notch radius. And the effect of the change of each variable on the stress generated in the flexible hinge and the lateral force acting on the piezoelectric actuator was analyzed. Also, optimization was carried out using commercial structural analysis software. As a result, when the displacement difference between the piezoelectric actuators is the maximum (90um), the maximum stress generated in the flexible hinge is 11.5% of the elastic limit of the hinge material, and the lateral force acting on the piezoelectric actuator is less than 1N.

Development of Rotary Actuator Including Function of Axial Bearing (축방향 베어링 통합 회전 구동기의 개발)

  • 허진혁;정광석;백윤수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1083-1086
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    • 2003
  • Recently, the study on bearingless motors which integrate both motor and magnetic bearing function in one stator is very active, as many machines have high rotational speed, high precision, smaller size and lighter weight. In this paper, we propose a novel rotary actuator including function of axial bearing using Lorentz force as a preceding research for development of a bearingless motor. As using Lorentz force, this type has some merits such as the linearity of control force, freedom from flux saturation and high efficiency unlike conventional rotary actuators using a reluctance force. This type is cotrolled independently in levitation and rotational directions respectively. It shows by mathematical expression of levitation force and torque in the proposed rotary actuator. And also, the levitation force is generated by magnetic interaction between the magnetic materials and the rotational torque is generated by Lorentz force. Finally. for verification of this proposed system, a prototype is made and some experiments will be performed in the near future.

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