• Advances in materials Research
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• 제9권3호
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• pp.219-231
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• 2020

The aim of this study is to investigate the durability of fly ash based geopolymer mortar with and without protective coatings in aggressive chemical environments. The source materials for geopolymer are Fly ash and Ground Granulated Blast furnace Slag (GGBS) and they are considered in the combination of 80% & 20% respectively. Two Molarities of NaOH solution were considered such as 8M and 10M. The ratio of binder to sand and Sodium silicate to Sodium hydroxide solution (Na₂SiO₃/NaOH) are taken as 1:2 and 2 respectively. The alkaline liquid to binder ratio is 0.4. Compressive strength tests were conducted at various ages of the mortar specimens. In order to evaluate the performance of coatings on geopolymer mortar under aggressive chemical environment, the mortar specimens were coated with two different types of coatings such as epoxy and Acrylic. They were then subjected to different chemical environments by immersing them in 10% standard solutions of each ammonium nitrate, sodium chloride and sulphuric acid. Drop in compressive strength as a result of chemical exposure was considered as a measure of chemical attack and the drop in compressive strength was measured after 30 and 60 days of chemical exposure. The compressive strength results following chemical exposure indicated that the specimens containing the acrylic coating proved to be more resistant to chemical attacks. The control specimen without coating showed a much greater degree of deterioration. Therefore, the application of acrylic coating was invariably much more effective in improving the compressive strength as well as the resistance of mortar against chemical attacks. The results also indicated that among all the aggressive attacks, the sulphate environment has the most adverse effect in terms of lowering the strength.

• 한국응용과학기술학회지
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• 제18권1호
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• pp.20-28
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• 2001

Acrylic quarternary polymers were synthesized to prepare high-solid coatings. Acrylic resins were synthesized by the radical polymerization of n-butyl acrylate, methyl methacrylate, 2-hydroxyethyl methacrylate and acetoacetoxyethyl methacrylate. From the results of experiment on reaction condition to get high-solid acrylic resins with 70% solid content and viscosity of 1200cps, it was found that di-tert-amyl peroxide among the four types of initiators have lower viscosity and higher degree of conversion. The optinum initiator amount, chain transfer agent, reaction temperature and the dropping time were 5wt%, 4wt%, $150^{\circ}C$ and 5hrs, respectively.

• 한국응용과학기술학회지
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• 제23권4호
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• pp.319-327
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• 2006

In order to prepare high-solid coatings, first acrylic resins (HSAs) which contain 80% solid were synthesized, and then the prepared resins were cured with isocyanate at room temperature. In the synthesis of HSAs, viscosity, number average molecular weight $(M_n)$ and conversion were $1372{\sim}2700$ cps, $1520{\sim}1650$ and $83{\sim}87%$, respectively. Among the four kinds of initiators used, tert-amylperoxy-2-ethyl hexanoate was the most proper one in the synthesis of HSAs. With increasing $T_g$ values, viscosity increased rapidly and molecular weight increased slowly. As a result of the examination of coated films, it was found that $60^{\circ}$ specular gloss, impact resistance, heat resistance and cross-hatch adhesion were good, and pencil hardness, drying time and pot life were poor.

• 한국응용과학기술학회지
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• 제23권2호
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• pp.110-114
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• 2006

The high-solid coatings were prepared by blending the synthesized acrylic resin in the previous paper, and hexamethylene diisocyanate-trimer and curing it at room temperature. The characterization of the films of the prepared coatings was performed. The $60^{\circ}$ specular gloss, impact resistance, cross-hatch adhesion, and heat resistance of the films proved to be good, and the pencil hardness, drying time, and pot-life proved to be slightly poor. From a viscoelastic measurement using a rigid-body pendulum, curing was accelerated with the Tg value.

• 한국응용과학기술학회지
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• 제25권3호
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• pp.322-331
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• 2008

In order to synthesize high-solid coatings, acrylic resins (HSAs) containing 90% solid content were first synthesized, then the synthesized HSAs were cured with a curing agent, isocyanate, at room temperature to obtain high-solid coatings. In the HSAs synthesis, conversion was in a range of $82{\sim}87%$, and viscosities and number-averaged molecular weight ($M_n$) of the HSAs were in a range of $4380{\sim}8010$ cP and $1540{\sim}1660$, respectively. From the correlation between $T_g$ value, viscosity and $M_n$, it was found that, with increasing $T_g$ value, viscosity increases rapidly and molecular weight increases slowly. From the visco-elasity measured by the pendulum method, it was found that the curing time decreased with increasing $T_g$ values. From the tests of physical properties of the coatings' film, $60^{\circ}$ specular gloss, impact resistance and heat resistance were proved to be good and pencil hardness, drying time and pot-life were proved to be poor.

• Corrosion Science and Technology
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• 제5권2호
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• pp.62-68
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• 2006

Solvent free high solid coatings are increasingly used as they posses number of advantages such as, lower cost per unit film thickness, better performance and eco-friendliness. In the present study polymeric film-forming materials such as aniline-novolac (ANS), cresol-novolac (CNS) and acrylic copolymer blended cresol-novolac (ACNS) coating materials have been prepared. The corrosion resistance properties of the prepared high solid coating materials have been evaluated through potential-time, potentiodynamic polarization and electrochemical impedance studies (EIS). Among the three coating systems, cresol-novolac polymer coated substrates offer better corrosion resistance property and the order of the performance was found as CNS > ACNS > ANS. We can recommend these systems for use in automobile applications.

• 한국응용과학기술학회지
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• 제20권3호
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• pp.221-229
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• 2003

A copolymer ${\sim}$550cps ; $M_n$, 2590${\sim}$2850 ; and conversion, 82${\sim}$89%, respectively. It was found from the plotting of $T_g$ versus viscosity and $T_g$ versus molecular weight that viscosity increased with $T_g$ while number averaged molecular weight decreased with increasing $T_g$.

• 한국응용과학기술학회지
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• 제21권3호
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• pp.197-203
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• 2004

Acrylic resins ($HSC_s$ : EA/EMA/2-HEMA/CLA) which contain 70% solid content were synthesized by the copolymerization of monomers (2-hydroxyethyl methacrylate, ethyl acrylate, and ethyl methacrylate) and functional monomer (caprolactone acrylate : CLA) which improves the crosslinking density and physical properties of films. The physical properties of the prepared acrylic resins (HSCs) containing CLA, are as follows : viscosity 245${\sim}$515 cps ; $M_n$ 2670${\sim}$2840 ; and conversions, 83${\sim}$91%, respectively. From the correlation of $T_g$ values, viscosities, and $M_n$ of the HSCs, it was found that viscosity and $M_n$ increased with $T_g$ value.

• 한국응용과학기술학회지
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• 제18권1호
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• pp.29-39
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• 2001

An acrylic resin was synthesized with several monomers, styrene(St), 2-hydroxyethyl methacrylate(2-HEMA), n-butyl acrylate, methyl methacrylate, and acetoacetoxyethl methacrylate(AAEM) to prepare a high-solid coatings. Then, a high-solid acryl/melamine coatings was prepared by curing the acrylic resin with a curing agent, hexamethoxymethylmelamine(HMMM). The curing behavior of the acrylic resin with HMMM was investigated by the Ozawa method using DSC. For AAEM/HMMM and 2-HEMA/HMMM curing reactions, activation energies were 33.01 and 27.12 kcal/mol and frequency factors were $9.54{\times}10^{15}}$ and 1.53{\times}10^{13} $min^{-1}$, respectively. From the results, it was found out that 2-HEMA showed higher reactivity with the curing agent than AAEM.

• 한국응용과학기술학회지
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• 제20권1호
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• pp.8-19
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• 2003

Environmental friendly acrylics/urea high-solid paints (BEHCU) were prepared through the curing reaction of acrylics resin(BEHC) containing 70wt% of solids content and butylated urea curing agent. BEHC was synthesized by addition copolymerization of caprolactone acrylate(CLA), 2-hydroxypropyl methacrylate(2-HPMA), ethyl methacrylate, and n-butyl acrylate. The addition polymerization of these monomers, especially including flexible CLA monomer and 2-HPMA monomer with OH funtional group, under appropriate reaction conditions resulted in polymers with controlled glass transition temperature($T_g$) and crosslinking density. The molecular weight($M_w$) of these polymers(BEHCs) was 2940${\sim}$3240 and polydispersity ($M_w/M_n$) was in the range of 1.61${\sim}$1.72. The viscosity and the molecular weight of these acrylic resins increased with increasing $T_g$. The coated films were prepared using curing reaction between BEHC resin and butylated urea curing agent at 100$^{\circ}C$ for 30 minutes. Our experimental resulted showed that enhancement of the coating properties such as adhesion, flexibility, impact resistance, water resistance, and abrasion resistance could be expected through introducing CLA component in acrylic resin for the high-solid content acrylics/urea coatings.