• Title/Summary/Keyword: Acoustic emission signal

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Structural health monitoring using piezoceramic transducers as strain gauges and acoustic emission sensors simultaneously

  • Huo, Linsheng;Li, Xu;Chen, Dongdong;Li, Hongnan
    • Computers and Concrete
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    • v.20 no.5
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    • pp.595-603
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    • 2017
  • Piezoceramic transducers have been widely used in the health monitoring of civil structures. However, in most cases, they are used as sensors either to measure strain or receive stress waves. This paper proposes a method of using piezoelectric transducers as strain gauges and acoustic emission (AE) sensors simultaneously. The signals received by piezoceramic transducers are decomposed into different frequency components for various analysis purposes. The low-frequency signals are used to measure strain, whereas the high-frequency signals are used as acoustic emission signal associated with local damage. The b-value theory is used to process the AE signal in piezoceramic transducers. The proposed method was applied in the bending failure experiments of two reinforced concrete beams to verify its feasibility. The results showed that the extracted low-frequency signals from the piezoceramic transducers had good agreement with that from the strain gauge, and the processed high-frequency signal from piezoceramic transducers as AE could indicate the local damage to concrete. The experimental results verified the feasibly of structural health monitoring using piezoceramic transducers as strain gauges and AE sensors simultaneously, which can advance their application in civil engineering.

Detecting of Scuffing Failure Using Acoustic Emission (AE 센서를 이용한 스커핑 손상의 감시)

  • Cho, Yong-Joo;Kim, Jae-Hwan;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.351-356
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers on the contacting surfaces in real time. The FFT(Fast Fourier Transform) analyses of the AE signal are sued to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented.

An Experimental Study on the Friction of CrN Coated Specimen using the Acoustic Emission Sensor (AE 센서를 이용한 CrN 코팅의 마찰특성에 관한 연구)

  • 조정우;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.215-219
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    • 1999
  • One of the innovative physical methods that provide insight into the basic processes which determine friction and wear behavior of coated machine tools is acoustic emission (AE). In this study, an investigation of the relation between AE and friction signal produced during repeated sliding test is presented. The material of test specimens is CrN coated 0.2% plain carbon steel with 1 Um thickness. The obtained results demonstrate that AE signal is very related with friction, and AE signal is more sensitive than friction when CrN coated film come off the substrate.

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Signal Characteristics of Acoustic Emission from Welded Exhaust Flange for Fatigue Fracture Prediction (배기계 플랜지 용접부 피로파괴 예측을 위한 음향방출 신호 특성)

  • Son, Min-Young;Choi, Jung-Hwang;Kim, Chan-Mook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.905-908
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    • 2007
  • The purpose of this work is to obtain fundamental data about fatigue crack detection of the welded exhaust flange by using the AE method. The acoustic emission method as a nondestructive evaluation is one of high technical test for realtime monitoring in the dangerous industry fields. Signal analysis of both AE sensor and accelerometer for fatigue crack failure are presented in this paper.

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Detection of Built-up Edge by AE Signal Analysis (AE 신호 분석에 의한 구성인선의 감지)

  • Oh, Min-Seok;Won, Jong-Sik;Jung, Youn-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.18-24
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    • 1999
  • ThisPaper investigates the feasibility of using acoustic emission signal analysis for the detection of built-up edge during machining. Experiments were conducted on a CNC-lathe using conventional carbide insert tools under various cutting conditions. The cutting forces were also measured for comparisons. Experimental evidence is presented which indicates that the presence of a built-up edge can significantly affect the generation of acoustic emission in metal cutting. It is shown that under conditions in which a built-up edge is generated, the variation of $AE_{rms}$ signal with cutting speed can be quite different from the generally accepted linear, monotonic increase as previously reported. The feasibility of utilizing $AE_{rms}$ in built-up edge sensing is suggested.

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The Basic Study on the Method of Acoustic Emission Signal Processing for the Failure Detection in the NPP Structures (원전 구조물 결함 탐지를 위한 음향방출 신호 처리 방안에 대한 기초 연구)

  • Kim, Jong-Hyun;Korea Aerospace University, Jae-Seong;Lee, Jung;Kwag, No-Gwon;Lee, Bo-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.485-492
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    • 2009
  • The thermal fatigue crack(TFC) is one of the life-limiting mechanisms at the nuclear power plant operating conditions. In order to evaluate the structural integrity, various non-destructive test methods such as radiographic test, ultrasonic test and eddy current are used in the industrial field. However, these methods have restrictions that defect detection is possible after the crack growth. For this reason, acoustic emission testing(AET) is becoming one of powerful inspection methods, because AET has an advantage that possible to monitor the structure continuously. Generally, every mechanism that affects the integrity of the structure or equipment is a source of acoustic emission signal. Therefore the noise filtering is one of the major works to the almost AET researchers. In this study, acoustic emission signal was collected from the pipes which were in the successive thermal fatigue cycles. The data were filtered based on the results from previous experiments. Through the data analysis, the signal characteristics to distinguish the effective signal from the noises for the TFC were proven as the waveform difference. The experiment results provide preliminary information for the acoustic emission technique to the continuous monitoring of the structure failure detection.

Development of Leak Detection System of Heat Exchanger using Acoustic Emission Technique (음향방출기법을 이용한 열교환기 누설 검출 시스템 개발)

  • Lee, Min-Rae;Lee, Joon-Hyun
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.65-71
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    • 2001
  • In this paper, acoustic omission technique(AE) has been applied to detect leak for heat exchanger by analyzing the characteristics of signal obtained from leak. It was confirmed that the characteristics of the signal generated by the turbulence of gas in the heat exchanger is narrow band signal having between 130-250KHz. Generally, the amplitude of leak signal is increased as the leak size increasing, but showed no significant change at frequency characteristic. Leak source location can be found by searching for the point of highest signal amplitude by comparing wi th several fired sensors.

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Investigation of the Effect of Wear Particles on the Acoustic Emission Signal (마모 입자가 음향방출신호에 미치는 영향에 관한 연구)

  • Han, Jae-Ho;Shin, Dong-Gap;Kim, Dae-Eun
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.317-322
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    • 2019
  • In spite of progress in tribological research, machine component failure due to friction and wear has been reported frequently. This failure may lead to secondary damage that can cause huge expense for maintenance and repair. To prevent economic loss, it is important to detect and predict the initial failure point. In this sense, various researchers have been tried to develop Condition Monitoring (CM) method using Acoustic Emission (AE) generated while the materials undergo failure. In this study, effect of particles on friction and wear was investigated using the pin-on-plate friction test and AE signal was recorded with a band-width type AE sensor. The experiments were performed in dry and lubricant conditions using steel and glass as specimens. After the experiment, 3D laser microscope image was captured to evaluate the wear behavior quantitatively. The AE signal was analyzed in time-domain and frequency-domain. The amplitude was compared with the frictional results. The results of this study showed that particle generation accelerate wear, generate high magnitude AE signal and change the frequency characteristics of the signal. Also, lubricant condition test results showed low coefficient of friction, low wear rate, and low magnitude of AE signal compared to the dry condition. It is expected that the results of this study will aid in better assessment of wear in CM technology

A Study on the characteristics of the Signals of AE according to Fracture mode of CFRP (Carbon Fiber Reinforced Plastic(CFRP)복합재의 파괴 거동에 따른 Acoustic Emission(AE)신호 특성에 관한 연구)

  • Lee, Kyung-Won;Kim, Jong-Hyun;Kim, Jae-Seong;Lee, Bo-Young
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.4
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    • pp.42-47
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    • 2009
  • Recently, the wide range of the composite materials is used for the making airplanes, trains and automobiles body for the lightweight. Despite having complex structures, composite materials usually have well defined mechanical characteristics. However, composite materials are difficult to understand the fracture mechanism clearly by simple mechanical test. Nondestructive evaluation (NDE) combined with mechanical testing can play a more important role and especially Acoustic Emission Testing (AET) would become known to be a useful tool to assess damage and fracture behavior of composites. In this study The experiment was performed to acquire the acoustic emission signal during tensile test using unidirectional CFRP specimen and the data was analyzed the acoustic emission parameters with the waveform.

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Pre-service Acoustic Emission Testing for Metal Pressure Vessel (금속압력용기의 사용 전 음향방출시험)

  • Lee, Jong-O;Yoon, Woon-Ha;Lee, Tae-Hee;Lee, Jong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.280-284
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    • 2003
  • The field application of acoustic emission(AE) testing for brand-new metal pressure vessel were performed. We will introduce the test procedure for acoustic emission test such as instrument check distance between sensors, sensor location, whole system calibration, pressurization sequence, noise reduction and evaluation. The data of acoustic emission test contain many noise signal, these noise can be reduced by time filtering which based on the description of observation during AE test.