• 한국생산제조학회지
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• 제8권6호
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• pp.71-77
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• 1999

Monitoring of Cutting tool wear is a critical issue in automated machining system and has been extensively studied for many years. An austempered ductile iron(ADI) exhibits the excellent mechanical properties and the wear resistance. ADI has generally the poor machinability due to the characteristic. This paper presents the in-process detection of flank wear of cutting tools using the acoustic emission sensor and the digital oscilloscope. The amplitude level of AE signal(AErms) is mainly affected by cutting speed and it is proportional to cutting speed. There have been the relationship of direct proportion between the amplitude level of AE signals and the flank wear width of cutting tool. The flank wear with corresponding to the tool life is successfully detected with the monitor-ing system used in this study.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2011년도 춘계학술대회 논문집
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• pp.582-587
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• 2011

Acoustic Emission(AE) is widely used for early detection of faults for rotating machinery in these days because of its high sensitivity. AE signal has to need for transferring to low frequency range for the spectrum analysis included the fault mechanism. In transferring process, we lose a lot of fault information caused by unusable signal processing method. Discrete Wavelet Transform(DWT) is a method of signal processing for AE signatures, but the pattern of its mother function is not optimized with AE signals. So, we can lose the fault information when we want to use the DWT for AE signal. Therefore, in this paper, we will propose a novel pattern for DWT mother function, which is optimized with AE signals. And it will be applied to compare the results of DWT by daubechie and novel pattern.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2011년도 춘계학술대회 논문집
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• pp.572-577
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• 2011

The acoustic emission (AE) technique is a well-known non-destructive test technique, both in research and for industrial applications. It is mainly used to monitor the onset of cracking processes in materials and components. Predicting and preventing the crack phenomenon has attracted the attention of many researchers and has continued to provide a large incentive for the use of condition monitoring techniques to detect the earliest stages of cracks. In this research, goal is in grasping features of AE signal caused by crack growth. The envelope analysis with discrete wavelet transform (DWT) is used to find the characteristic of AE signal. To estimate feature of divided into three by crack length, the time waveform and the power spectrum were generated by the raw signals and the transferred signal processed by envelope analysis with DWT.

• 한국정밀공학회지
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• 제18권10호
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• pp.208-213
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• 2001

High speed milling(HSM) is one of the emerging cutting process having tremendous potential not only in increased metal removal rates but also in improved surface finish, burr free edge, dimensional accuracy and a virtually stress free component after machining. The High efficiency and accuracy in machining of die/mold materials can be obtained in high speed machining, so it is necessary to analytic the mechanism of high speed cutting process : cutting force, acoustic emission signal.

• KSTLE International Journal
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• 제1권1호
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• pp.29-33
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• 2000

In this study, a methodology is developed and confirmed to find the physical contact between the slider and disc due to the defects of disk during head seeking operation using acoustic emission (AE) signal. The head/disk contact was detected during random and standard seeks, whereas no contact was detected during track fellowing. During standard and random seeks, the torsion mode of slider excitation was observed at 680KHz. Therefore, it is thought that AE technique can be used as an alternative method of the glide test by monitoring existence of the torsional mode of the slider during seek operation or can be used to detect the spacing loss during seeking operation. By appropriately choosing the location of the sensor an order of magnitude increase in the sensitivity for RMS AE signal is observed. Therefore we can find take-off velocity clearly with high signal to noise ratio of AE signal.

• 한국세라믹학회지
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• 제43권4호
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• pp.247-252
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• 2006

Joining Yittria Stabilized Zirconia (YSZ) to NiCr metal was fabricated using YSZ/NiCr Functionally Graded Materials (FGM) Interlayer by hot pressing process. Microscopic observations demonstrate that the composition and microstructure of YSZ/NiCr FGM distribute gradually in stepwise way, eliminating the macroscopic ceramic/metal interface such as that in traditional ceramic/metal joint. The thermal characteristics of this YSZ/FGM/NiCr joint were studied by thermal shock testing and therml barrier testing. Thermal shock test was conducted by gas burner rig. Acoustic Emission (AE) monitoring was performed to analyze the microfracture behavior during the thermal shock test. It could be confirmed that FGM was the excellent performance of thermal shock/barrier resistance at above $1000^{\circ}C$.

• 한국해양공학회지
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• 제13권2호통권32호
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• pp.66-73
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• 1999

This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the tube-to-tube welded joints of O.D. 30mm (I.D 18mm) nozzle steel. This is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. And this study results in practical possiblility of real-time quality control more than 100% joint efficiency showing good weld no micro structural defects.

• 한국안전학회지
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• 제16권4호
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• pp.47-51
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• 2001

The carbon fiber reinforced plastics(CFRP) have been widely used in aircraft and spacecraft structures as well as sports goods because it has high specific strength, high specific stiffness and low coefficient of thermal expansion. Machining of CFRP poses problems not frequently seen for metals due to the nonhomogeneity, anisotropy, and abrasive characteristics of CFRP. Delamination is a common problem faced while drilling holes in CFRP using conventional drilling. Therefore, AE characteristics related to drilling damage process of unidirectional and [0/90/]s crossply laminate composite was studied. Also drilling damage like the delamination was observed by video camera in real time monitoring technique. From the results, we basically found the relationships between the delamination from drilling and AE characteristics for CFRP composites.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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• pp.245-248
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• 2006

The objective of this study is to take the first step in creating a user-friendly health monitoring system for recycled aggregate concrete structure using acoustic emission(AE). Each specimen was a cube, the edge of which was 150mm. For pull-out tests, a steel rebar, 13mm in diameter, was embedded in the center of each specimen and casting directions(i.e., vertical and horizontal) were considered in this paper. The AE parameters were analyzed for damage levels(i.e. internal cracking stage, pull-out stage) of all specimens. Results from this study show that event, duration versus amplitude of a signal, showed a clear difference for different loading stages depending upon the concrete casting directions.

• 한국해양공학회지
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• 제13권1호통권31호
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• pp.88-93
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• 1999

This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 16mm shaft(SM40C) as well as the various welding variables. And this is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. The results lead to a practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.