• Title/Summary/Keyword: Acoustic emission monitoring

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Characteristics of Elastic Waves Generated by Fatigue Crack Penetration and Growth in an Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Mechanical Science and Technology
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    • v.17 no.11
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    • pp.1599-1607
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    • 2003
  • The characteristics of elastic waves emanated from crack initiation in 6061 aluminum alloy subjected to fatigue loading are investigated through experiments. The objective of the study is to determine the differences in the properties of the signals generated from fatigue test and also to examine if the sources of the waves could be identified from the temporal and spectral characteristics of the acoustic emission (AE) waveforms. The signals are recorded using nonresonant, flat, broadband transducers attached to the surface of the alloy specimens. The time dependence and power spectra of the signals recorded during the tests were examined and classified according to their special features. Six distinct types of signals were observed. The waveforms and their power spectra were found to be dependent on the crack propagation stage and the type of fracture associated with the signals. The potential application of the approach in health monitoring of structural components using a network of surface mounted broadband sensors is discussed.

Thermal Characteristic Evaluation of Functionally Graded Composites for PSZ/Metal

  • Lim, Jae-Kyoo;Song, Jun-Hee
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.298-305
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    • 2000
  • The functionally graded material (FGM) is the new concept for a heat resisting material. FGM consists of ceramics on one side and metal on the other. A composition and microstructure of an intermediate layer change continuously from ceramics to metal at the micron level. This study is carried out to analyze the thermal shock characteristics of functionally graded PSZ/ metal composites. Heat-resistant property was evaluated by gas burner heating test using $C_2H_2/O_2$ combustion flame. The ceramic surface was heated with burner flame and the bottom surface cooled with water flow. Also, the composition profile and the thickness of the graded layer were varied to study the thermo mechanical response. Furthermore, this study carried out the thermal stress analysis to investigate the thermal characteristics by the finite element method. Acoustic emission (AE) monitoring was performed to detect the microfracture process in a thermal shock test.

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A Study on the Characteristics of AE Signals by Tool wear (공구마모에 따른 음향방출신호 특성 연구)

  • 조종래;원종식;정윤교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.95-100
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    • 1995
  • Automatic monitoring of cutting process is one of the most important technology for increasing the stability and the reliability of unmanned manufacturing system. In this study, basic methods which use the acoustic emission (AE) signals and sutting forces proposed to monitor tool wear (flank wear) quantitatively. Fist, in order to detect flank wear, it was investigated influence of cutting conditions, that is, cutting velocity, feed and depth of cut, on AE signals (AErems) and cutting forces. Furthermore,the relationship flank wear between AErems and cutting forces were discussed.

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The comparison of AE and Acceleration transducer for the early detection on the low-speed bearing (저속 회전 베어링 결함 검출을 위한 AE와 가속도계 변환기 비교)

  • Kim, H.J.;Gu, D.S.;Jeong, H.E.;Tan, Andy;Kim, Eric;Choi, B.K.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.324-328
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    • 2007
  • Vibration monitoring of rolling element bearings is probably the most established diagnostic technique for rotating machinery. Acoustic Emission (AE) Analysis is an extremely powerful technology that can be used within a wide range of applications of non destructive testing. Therefor, this paper investigates the detection methods using AE for rolling element bearings about low-speed. Two transducers, the accelerometer and acoustic emission sensor, are used to acquire data and the results are compared for the capacity of early fault detection.

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Application of Acoustic Emission Technique for Crack Source Location Search in Plain Concrete (무근 콘크리트에서 균열 발생원 탐사를 위한 AE 기법의 적용)

  • 한상훈;이웅종;조홍동;김동규
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.793-798
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    • 1999
  • This study was conducted to evaluate structural integrity and crack source location of plain concrete beams using acoustic emission. Three point bending tests were carried out plain concrete specimen under cyclic loadings. The variable is W/C of concrete. From the tests it was shown that a breakdown of the kaiser effect and high AE activities during unloading could be effective indices to estimate the level of deterioration in plain concrete structures. The time and location and propagation of crack could be easily determined by monitoring AE, which concludes that AE technique can be a very useful tool to evaluate structural integrity of concrete plain beams.

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Damage Detection of Fiber-Metal Laminates Using Optical Fiber Sensors (광섬유 센서를 이용한 섬유-금속 적층판의 손상 감지)

  • 양유창;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.161-164
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    • 2002
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. EFPI was less sensible to the damage signals compared with the optical fiber vibration sensor. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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Damage Detection of Fiber-Metal Laminates Under Axial and Indentation Load (섬유-금속 적층판의 인장 및 압입 하중에서의 손상감지)

  • Yang, Yoo-Chang;Han, Kyung-Seop
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.370-375
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    • 2003
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile and indentation test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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A study on monitoring of milling tool wear for using the acoustic emission signals (공구마멸 감시에 음향방출 신호를 이용하기 위한 연구)

  • 윤종학
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.15-21
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    • 1996
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE(Acoustic Emission) signals, while cutting stainless steel by end mill on the machining center. The results of this study were that RMSAE tends to increase linearly along with the increase of the cutting speed, and it was more sensitive to depth of cut than to the variation of feed rate at the same cutting conditions, and RMSAE increases around 0.21mm flank wear hereby AE-HIT also increases. AE signals depend upon tool wear and fracture from the above results. Therefore, the AE signals can be utilized in order to monitor the tool condition.

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ACOUSTIC EMISSION TESTING OF SPHERICAL PRESSURE VESSEL DURING HYDROTESTS (수압시험중(水壓試驗中)의 구행압력용기(球型壓力容器)에 대(對)한 AE검사(檢査))

  • Chang, Hong-Keun;Lee, Joo-Suk;Cho, Kyung-Shik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.3 no.1
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    • pp.12-18
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    • 1983
  • This paper describes the procedures and results of an acoustic emission testing performed during hydrotest of spherical pressure vessel for propane storage. A computer based multi-channel real time monitoring and source location analysis AET-4900 system was used for AE testing. The vessel was extremely quiet throughout the entire test run and especially 6 to $14.5kg/cm^{2}$, it is normal operating pressure range. After exceeding $14.5kg/cm^{2}$, one of the 20 sections showed the most event in any one section 11 total but there were scattered at different locations. In order to confirm the events seen in horizontal weld line of that section, proof testing was performed with ultrasonics and radiography.

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Damage and Failure Detection of Fiber-Metal Laminates Under Indentation Load (섬유-금속 적층판의 압입 하중에서의 손상 및 파손 검출)

  • 양유창;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.42-45
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    • 2003
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Indentation test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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