• Title/Summary/Keyword: Acoustic emission monitoring

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Acoustic Emission Monitoring Fine Wire Drawing Process (와이어 인발가공에 있어서 음향방출 발생 특성)

  • 이완규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.43-50
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    • 1996
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of die quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments also suggested that acoustic emission sigals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. These informations are AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signal presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signal. From these experimental, results, we understanded controlling factors of acoustic emission generation.

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와이어 인발가공에 있어서 AE법의 적용에 관한 연구

  • 박준서;최만용;한응교;삼경언
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.95-100
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    • 1991
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments at so suggested that acoustic emission signals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. Using these informations makes AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signals produced in drawing process under various conditions. Experimental results are presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signals. The results from these tests give controlling factors of acoustic emission generation.

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Study on the Real-Time Leak Monitoring Technique for Power Plant Valves (발전용 밸브누설 실시간 감시기술 연구)

  • Lee, S.G.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.39-44
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    • 2007
  • The purpose of this study is to verify availability of the acoustic emission in-situ monitoring method to the internal leak and operating conditions of the major valves at nuclear power plants. In this study, acoustic emission tests are performed when the pressurized temperature water and steam flowed through glove valve(main steam dump valve) and check valve(main steam outlet pump check valve) on the normal size of 12 and 18". The valve internal leak monitoring system for practical field was designed. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. To improve the reliability, a judgment of leak on the system was used various factors which are AE parameters, trend analysis, frequency analysis, voltage analysis and amplitude analysis of acoustic signal emitted from the valve operating condition internal leak.

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Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof (음향 방출법에 의한 공작기계 기어상자의 결함 검출)

  • Kim, Jong-Hyeon;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

A review of the application of acoustic emission technique in engineering

  • Gholizadeh, S.;Leman, Z.;Baharudin, B.T.H.T.
    • Structural Engineering and Mechanics
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    • v.54 no.6
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    • pp.1075-1095
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    • 2015
  • The use of acoustic emission (AE) technique for detecting and monitoring damages and the progress on damages in different structures is widely used and has earned a reputation as one of the most reliable and well-established technique in non-destructive testing (NDT). Acoustic Emission is a very efficient and effective technology used for fracture behavior and fatigue detection in metals, fiberglass, wood, composites, ceramics, concrete and plastics. It can also be used for detecting faults and pressure leaks in vessels, tanks, pipes, as well as for monitoring the progression of corrosion in welding. This paper reviews major research developments over the past few years in application of acoustic emission in numerous engineering fields, including manufacturing, civil, aerospace and material engineering.

Tool wear monitoring of end mill in slot machining of titanium alloy (티타늄 합금의 슬롯가공에서 엔드밀 공구마멸 감시)

  • 하건호;구세진;김정석;양순철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.101-104
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    • 1995
  • A acoustic emission (AE) sensor has been used to monitor tool were during milling process. The relation between tool wear and AE RMS (Root mean Square) signal was investigated experimentally. A avaliable monitoring index for monitoring toolwear was newly extracted form AE RMS. And on-line monitoring program was developed. The proposed monitoring system has verified experimentally by roughing end milling titanium alloy with TIN coated HSS tool.

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Efficiency Analysis of Acoustic Emission Control and Diagnostic Products Engineering

  • Irmuhamedova, R.M.;Sagatovo, M.V.
    • Journal of Multimedia Information System
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    • v.2 no.4
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    • pp.317-326
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    • 2015
  • The paper deals with the analysis of the effectiveness of acoustic emission monitoring and diagnostics of engineering products. We discuss the results of the processing results of the field experiment to study the acoustic emission in the alloy and its welded joints in the presence of technological defects. We study the characteristics of the output of acoustic emission signals at different stages of elastic-plastic deformation of alloys. Analyzed acoustic chart and the output waveform of the acoustic emission for the different types of welds. Studies have shown the effectiveness of the Acoustic emission techniques and help improve the accuracy of non-destructive testing systems in problems of automation and control.

Development of acoustic emission sensor using piezoelectric elements and monitoring system for polishing process (압전소자를 이용한 AE센서 및 연마공정 감시장치 개발)

  • 김정돈;김성렬;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.560-565
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    • 2001
  • Recently, machining process monitoring technique based on AE(acoustic emission) signal is used widely and becomes very important technique in machining process for improving the efficiency and the confidence of the systems. In this study, we fabricated a cheap acoustic emission sensor and monitoring system and estimated the properties of them through comparing with commercial AE sensor systems. In addition, we evaluated the performance of the fabricated sensor in polishing process. Futhermore, we are scheduled to develop the multi-point polishing process monitoring system through fabrication of the more AE sensors and complement of the monitoring system.

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On-Line Monitoring of Abrasive Water Jet Drilling of Refractory Ceramics Using Acoustic Emission Sensing Technique (Abrasive Waterjet 세라믹 Drilling가공시 Acoustic Emission 신호를 이용한 On-Line Monitoring에 대한 연구)

  • Kwak, Hyo-Sung;Rodovan Kovacevic
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.48-57
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    • 1998
  • Abrasive waterjet(AWJ)은 가공시 열에 의한 가공경화가 없기 때문에 유리, 세라믹, 타이타늄및 금속복합재료와 같은 난삭재의 가공기술로 사용이 증가되었다. Acoustic emission(AE)신호에 의한 AWJ 세라믹 drilling가공시 On-Line Monitoring의 가능성이 고찰되었다. 기계 적인 물성이 서로 상이한 3종류의 세라믹이 본 연구에서 사용되었으며, AE신호는 AWJ drilling의 깊이를 monitoring하는데 유용함을 알 수 있었고 또한 세라믹의 material removal mechanisms을 규명하였다.

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Fundamental Study on the Weld Defects and Its Real-time Monitoring Method (레이저 용접시 용접결함의 실시간 모니터링법 개발에 관한 연구)

  • 김종도
    • Journal of Welding and Joining
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    • v.20 no.1
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    • pp.26-33
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    • 2002
  • This study was undertaken to obtain the fundamental knowledges on the weld deflects and it's realtime monitoring method. The paper describes the results of high speed photography, acoustic emission (AE) detection and plasma light emission (LE) measurements during $CO_2$ laser welding of STS 304 stainless steel and A5083 aluminum alloy in different welding condition. The characteristic frequencies of plasma and keyhole fluctuations at different welding speed and shield gases were measured and compared with the results of Fourier analyses of temporal AE and LE spectra, and they had considerably good agreement with keyhole and plasma fluctuation. Namely, the low frequency peaks of AE and LE shifted to higher frequency range with the welding speed increase, and leer the argon shield gas it was higher than that in helium and nitrogen gases. The low frequencies dominating in fluctuation spectra of LE probably reflect keyhole opening instability. It is possible to monitor the weld bead deflects by analyzing the acoustic and/or plasma light emission signals.