• Title/Summary/Keyword: Acoustic emission(AE) sensor

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Failure Forecast Diagnosis of Small Wind Turbine using Acoustic Emission Sensor

  • Bouno Toshio;Yuji Toshifumi;Hamada Tsugio;Hideaki Toya
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.1
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    • pp.78-83
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    • 2005
  • Currently in Japan, the use of the small wind turbine is an upward trend. There are already many well established small wind turbine generators in use and their various failures have been reported. The most commonly sighted failure is blade damage. Thus the research purpose was set to develop a simple failure diagnostic system, where an Acoustic Emission (AE) signal was produced from the failure part of a blade which was measured by AE sensor. The failure diagnostic technique was thoroughly examined. Concurrently, the damage part of the blade was imitated, the AE signal was measured, and a FFT(Fast Fourier Transform) analysis was carried out, and was compared with the output characteristic. When one sheet of a blade was damaged 40mm or more, the level was computed at which failure could be diagnosed.

Pre-service Acoustic Emission Testing for Metal Pressure Vessel (금속압력용기의 사용 전 음향방출시험)

  • Lee, Jong-O;Yoon, Woon-Ha;Lee, Tae-Hee;Lee, Jong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.280-284
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    • 2003
  • The field application of acoustic emission(AE) testing for brand-new metal pressure vessel were performed. We will introduce the test procedure for acoustic emission test such as instrument check distance between sensors, sensor location, whole system calibration, pressurization sequence, noise reduction and evaluation. The data of acoustic emission test contain many noise signal, these noise can be reduced by time filtering which based on the description of observation during AE test.

An Experimental Study on the Friction of CrN Coated Specimen using the Acoustic Emission Sensor (AE 센서를 이용한 CrN 코팅의 마찰특성에 관한 연구)

  • 조정우;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.215-219
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    • 1999
  • One of the innovative physical methods that provide insight into the basic processes which determine friction and wear behavior of coated machine tools is acoustic emission (AE). In this study, an investigation of the relation between AE and friction signal produced during repeated sliding test is presented. The material of test specimens is CrN coated 0.2% plain carbon steel with 1 Um thickness. The obtained results demonstrate that AE signal is very related with friction, and AE signal is more sensitive than friction when CrN coated film come off the substrate.

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Detection of Contact and Slip in Robot Grippers Using Acoustic Emission (AE를 이용한 로봇그립퍼에서 접촉과 미끄러짐 감시)

  • 최기상;최기흥
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1581-1589
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    • 1995
  • The feasibility of using AE for detecting contact and slip between a workpiece and an end effector has been tested. Specifically, the relationship between the contact and slip motion and the characteristics of the AE signal is theoretically and experimentally investigated. The experimental results manifest that the high sensitivity of AE signal to the contact and slip makes it a good alternative as a robot tactile sensor.

Realization of Check Valve Condition Monitoring system using AE sensor (AE 센서를 이용한 Check Valve 상태감시 시스템 구현)

  • Jeon, Jeong-Seob;Lee, Seung-Youn;Beak, Seoung-Mun;Lyou, Joon;Kim, Jeong-Su
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.49-51
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    • 2004
  • This paper presents a realization of fault detection algorithm and Fieldbus based communication for condition monitoring of check valve. We first acquired the AE(Acoustic Emission) sensor data at the KAERI check valve test loop, extract fault features through the learned Neural network, and send the processed data to a remote site. The overall system has been implemented and experimental results are given to show its effectiveness.

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Dielectric and piezoelectric properties of $Pb(Zr,Ti)O_3$ for Acoustic Emission sensor ceramics (AE센서용 $Pb(Zr,Ti)O_3$ 세라믹의 유전 및 압전 특성)

  • 정영호;김성진;윤현상;홍재일;박창엽
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.625-629
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    • 1999
  • In this study, in order to develop high sensitivity and low noise acoustic emission sensor, we manufactured the Pb(Zr, Ti)O$_3$ ceramics with the addition of WO$_3$ wt% to search for its required characteristics. Dielectric constant was increased as a function of the increase of WO$_3$ wt%. The Pb(Zr, Ti)O$_3$ (EC-65) ceramics added with 0.1lwt% WO$_3$ showed excellent dielectric constant and piezoelectric constants of 1931 and 199.55$\times$10$^{-12}$ (C/N), respectively. Accordingly It was shown as the composition ceramics suitable for AE sensor.

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A study on the PD detecting of C-GIS using AE sensor (AE센서를 이용한 C-GIS의 부분방전 검출에 관한 연구)

  • Lee, H.Y.;Lee, Y.H.;Sin, Y.S.;Seo, J.M.
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1659-1661
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    • 2003
  • Recently, diagnostic techniques have been investigated to defect a partial discharge in high voltage electrical equipment. We have studied the characteristics of the acoustic partial discharge originating from the electrical defects in cubicle GIS(C-GIS). An acoustic emission(AE) sensor is used on the enclosure to detect partial discharge source because the sensor is sensitive to stress waves in its frequency range that may not be from a partial discharge source. AE signal is analyzed with phase-magnitude-frequency number(${\Phi}$-V-n) and pulse per second(PPS). Experience result has shown that the omitted acoustic signal has phase dependency and phase shift characteristic according to increase with applied voltage. These result will be helpful to the pattern recognition of the acoustic partial discharge in a C-GIS.

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AE Signal Analysis of Yttria($Y_2O_3$) Ceramic Lapping Process (이트리아($Y_2O_3$) 세라믹 래핑가공의 AE 신호 분석)

  • Cha, Ji-Wan;Hwang, Sung-Chul;Shin, Tae-Hee;Lee, Eun-Sang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.7-14
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    • 2010
  • AE(acoustic emission) sensor has been used for a state monitoring and observation during a ultra-precision machining because AE signal, which has high frequency range, is sensitive enough. In case of ceramic fabrication, a monitoring of machining state is important because of its hard and brittle nature. A machining characteristic of ceramic is susceptibly different in accordance with variable machining conditions. In this study, Yttria($Y_2O_3$) ceramic was fabricated using the ultra-precision lapping process with in-process electrolytic dressing(IED) method. And the surface machining characteristic and AE sensor signal were compared and analyzed.

Tool wear monitoring of end mill in slot machining of titanium alloy (티타늄 합금의 슬롯가공에서 엔드밀 공구마멸 감시)

  • 하건호;구세진;김정석;양순철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.101-104
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    • 1995
  • A acoustic emission (AE) sensor has been used to monitor tool were during milling process. The relation between tool wear and AE RMS (Root mean Square) signal was investigated experimentally. A avaliable monitoring index for monitoring toolwear was newly extracted form AE RMS. And on-line monitoring program was developed. The proposed monitoring system has verified experimentally by roughing end milling titanium alloy with TIN coated HSS tool.

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Characteristics in W-EDM of Tungsten Carbide (초경합금의 와이어 방전가공에 의한 특성)

  • 맹민재
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.7-13
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    • 2001
  • Wire electrical discharge machining experiments in conducted to investigate characteristics of acoustic emission (AE) and electrical discharge energy due to current peak (I$_{p}$), pulse on time($\tau$/on/). The AE signals are obtained with a sensor attached to workpiece side. Machining states are identified with scanning electron microscopy and residual stress analyzer. It is demonstrated that the residual stress provide reliable informations about the machining states. Moreover, machining states can be detected successfully using both the residual stress and AE count rate.e.

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