• Title/Summary/Keyword: Acicular Ferrite

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A Study on the Formation of Acicular Ferrite in HAZ of Ti-Oxide Steel (Ti 산화물강의 용접열영향부에서 Acicular Ferrite의 형성에 관한 연구)

  • Won, Hyeong-Min;Kim, Yong-Deok;Ha, Hyeon-Seung;Kim, Jun-Gi;Kim, Seon-Jin;Gang, Gye-Myeong
    • Korean Journal of Materials Research
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    • v.6 no.12
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    • pp.1221-1232
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    • 1996
  • 용접부 인성을 향상시키기 위해 Ti 산화물을 첨가한 Ti 산화물강에 대하여 용접시 최고가 열온도와 냉각속도의 변화가 용접열영향부의 미세조직에 미치는 영향을 조사하였다. 용접열영향부의 인성향상에 기여하는 acicular ferrite는 140$0^{\circ}C$ 이상의 최고가열온도와 $\Delta$t800-500가 40초보다 빠른 냉각속도에서 활발해 생성되었다. 오스테나이트 결정립내에서 개재물로부터 핵생성된 일차 acicular ferite의 생성량은 전체 aicular ferrite의 약 20% 정도로 적었으며 대부분의 acicular ferrite는 일차 acicular ferrite로부터 생성된 이차 acicular ferrite인 것으로 나타났다. 이차 acicular ferrite는 plate사이에 Fe3C층이 존재하는 것으로 보아 확산기구에 의해 생성되는 것으로 생각된다. 개재물은 TiO, TiO2, TiN, MnS, AI2O3 MnO(galaxite)등으로 구성된 복합상이었으며 개재물이 일차 acicular ferrite의 핵생성 site로 작용하기 위해서는 약 1$\mu\textrm{m}$이상의 크기가 효과적인 것으로 나타났다. Ti 산화물과 TiN는 직접적인 acicular ferrite의 핵생성 site로 작용하기보다는 MnS, galaxite 등의 석출 site로 작용하여 개재물의 크기를 증가시킴으로써 acicular ferrite의 생성을 촉진시키는 것으로 생각된다.

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Preparation and Magnetic Properties of Acicular Ba-Ferrite Powder

  • Lee, Hak-Dong;Nam, Joong-Hee;Oh, Jae-Hee
    • Journal of Magnetics
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    • v.5 no.2
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    • pp.40-43
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    • 2000
  • Acicular $\alpha-FeOOH\; and\; Ba(OH)_2\cdot8H_2O$ are starting materials in this study. This paper presents the characteristics of the contents of citric acid and heating condition for preparing acicular barium ferrite powder. They control particle shape, crystalline phase, magnetic properties of acicular barium ferrite powder So the effects of the contents of citric acid and heating condition are studied. The experimental condition for starting materials were 800~1000$\circ C$ in firing and 0~40 wt% citric acid, respectively, Ba-ferrite particles fired at the range of 800 $\circ C$to 900 $\circ C$ were maintained as acicular particle shape, but there were mixed particles of acicular and round shape after fired at 950 $\circ C$. Ba-ferrite powder of the single phase was obtained in firing at 900~1000$\circ C$ and with 20 wt.% citric acid. There were unreacted phase of $\alpha-Fe_2O_3 \;and \; BaFe_2O_4$ phases as a second phase in case of sintering at below 850 $\circ C$. Acicular barium ferrite powder of single phase was also produced in firing at 900 $\circ C$ with 20 wt.% citric acid. The saturation magnetization of single phase of acicular $BaFe_12O_19$powder was about 51 emu/g and coercivity was about 4200 Oe.

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Effects of Manganese and Carbon on the HAZ Microstructural Evolution in Titanium Oxide Steel (티타늄 산화물강 열영향부 조직변태에 미치는 망간 및 탄소의 영향)

  • 방국수
    • Journal of Welding and Joining
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    • v.22 no.2
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    • pp.78-84
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    • 2004
  • Effects of manganese and carbon on the HAZ microstructural evolution in 500㎫ grade titanium oxide steels were investigated. Microstructural evolution primarily depends on supercooling. When cooled at 3$^{\circ}C$/s in 0.15%C-1.5%Mn steel, grain boundary and Widmanst tten ferrite formed at 640 and 62$0^{\circ}C$, respectively, followed by competitive formation of acicular ferrite and upper bainite inside of grain at 58$0^{\circ}C$. With an increase of manganese, degree of supercooling increased while critical cooling rate for the formation of gain boundary ferrite decreased. Consequently, the amount of acicular ferrite in HAZ was decreased in 2.0%Mn after initial increase in 1.0 and 1.5%Mn. Therefore, optimum supercooling should be maintained to accelerate acicular ferrite formation in titanium oxide steels. Low carbon steel, 0.11%C-1.5%Mn, showed larger amount of acicular ferrite than higher carbon steel because of effectiveness of diffusionless transformation in low carbon steel.

Mechanism of intragranular ferrite formation in heat-affected zone of titanium killed steel

  • Terasaki, Hidenori;Komizo, Yu-Ichi
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.197-201
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    • 2009
  • A lot of work is carried out concerning to acicular ferrite formation in the weld metal of high strength and low-alloy steel. Those results are suggesting that oxides that contain titanium elements provides nucleation site of intragranular ferrite, referred as acicular ferrite. Thus, when intragranular ferrite is expected to form in heat-affected zone, oxide containing titanium element should be formed in the steel. However, normal steel is deoxidized by using aluminum element (Al-killed steel) with little oxygen content. It means almost oxygen is deoxidized with aluminum elements. In the present work, in order to form the acicular ferrite in the heat affected zone, with the same concept in the case of weld metal, the steel deoxidized with titanium element (titanium killed-steel) is prepared and the acicular ferrite formation is observed in detail by using laser-conforcal microscopy technique. The confocal technique makes it possible that the morphological change along the phase transformation from austenite to ferrite is in-situ tracked. Thus, the inclusion that stimulated the ferrite nucleation could be directly selected from the observed images, in the HAZ of the Ti-killed steel. The chemical composition of the selected inclusion is analyzed and the nucleation potential is discussed by changing the nucleation site with boron element. The potency for the ferrite nucleation is summarized and the existence of effective and ineffective manganese sulfide for nucleation is made clear.

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In-Situ Observation of Acicular Ferrite Transformation in High-Strength Low-Alloy Steel Using Confocal Laser Scanning Microscopy

  • Sang-In Lee;Seung-Hyeok Shin;Hyeonwoo Park;Hansoo Kim;Joonho Lee;Byoungchul Hwang
    • Archives of Metallurgy and Materials
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    • v.67 no.4
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    • pp.1497-1501
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    • 2022
  • In-situ observation of the transformation behavior of acicular ferrite in high-strength low-alloy steel using confocal laser scanning microscopy was discussed in terms of nucleation and growth. It is found that acicular ferrite nucleated at dislocations and slip bands in deformed austenite grains introduced by hot deformation in the non-recrystallization austenite region, and then proceeded to grow into an austenite grain boundary. According to an ex-situ EBSD analysis, acicular ferrite had an irregular shape morphology, finer grains with sub-grain boundaries, and higher strain values than those of polygonal ferrite. The fraction of acicular ferrite was affected by the deformation condition and increased with increasing the amount of hot deformation in the non-recrystallization austenite region.

Variation of Mechanical Properties according to Microstructure of High Strength Steel Weld Metal (고강도강 용접금속의 미세조직에 따른 기계적 특성 변화 연구)

  • Lee, Jae-Hee;Kim, Sang-Hoon;Yoon, Byung-Hyun;Jung, Hong-Chul;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.70-70
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    • 2010
  • In the present study, to estimate the mechanical properties of 800 MPa grade weld metal, welding was carried out using 800 and 600 MPa grade flux cored arc welding (FCAW) consumable and characteristics of the weld metals were investigated. The chemical composition of weld metals was investigated by an optical emission spectroscopy (OES) method. The microstructure of weld metals was analyzed by optical microscopy (OM) and secondary electron microscopy (SEM). The compositions and sizes of inclusions which are the dominant factors for the nuclei of acicular ferrite were analyzed by an transmission electron microscopy (TEM). In addition, mechanical properties of the weld metals were evaluated through tensile tests and charpy impact tests. Mostly the acicular ferrite phase which has high strength and toughness was observed. The 600 MPa grade weld metal was consisted of 75% acicular ferrite and 25% ferrite which was formed at high temperature (grain boundary ferrite, widmanstatten ferrite, polygonal ferrite). However, the 800 MPa grade weld metal was composed of about 73% acicular ferrite and 27% low temperature phase (bainite, martensite). Toughness was considerably decreased due to the increase of tensile strength (from 600 MPa to 800 MPa). The sizes of inclusions which were observed in both weld metal were $0.4{\sim}0.8\;{\mu}m$, it is effective size to form acicular ferrite.

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The effect of silicon and manganese on (Modelling FCW 용착금속의 기계적 성질에 미치는 Si, Mn의 영향)

  • 양철웅;강춘식;김경중
    • Journal of Welding and Joining
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    • v.8 no.2
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    • pp.27-39
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    • 1990
  • The effect of silicon and manganese, in the ranges of 0.3% to 1.0wt% Si and 0.7 to 2.6wt%Mn, on the microstructure and mechanical properties of flux cored arc welded deposits have been investigated for the purpose of improving mechanical properties. Microstructure of weld metals was mainly influenced by manganese content, and manganese increased the volum fraction of acicular ferrite and refined the microstructure. Also, tensile properties were governed by manganese content, ultimate tensile strength and yield strength were increased by approximately 82MPa and 58MPa per 1% Mn addition to the deposit. Toughness was improved by increasing Mn content and lowering Si content. Optimal impact properties were obtained at above 1.8wt% Mn and below 0.5wt% Si. Acicular ferrite was predominant factor in improving mechanical properties. Formation of acicular ferrite was promoted by manganese and no direct relationship between AF(acicular ferrite) proportion and oxygen in weld metal was found.

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Impact Toughness and Microstructure of the Weld Metal by Tandem Electro-Gas Welded EH40 Steel (EH40 강의 Tandem EGW 용접부 미세조직과 충격인성 특성)

  • Park, Tae Gyu;Kim, Jeon Min;Yoon, Hye Young;Lee, Je Hyun;Chung, Won Jee;Kim, Ho Kyeong
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.1021-1027
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    • 2010
  • The charpy impact property was lower at the surface and middle regions than that at the root region in metal welded by Tandem EGW of 82 mm thick EH40-TM steel plates. Temperature distribution in the weld sample and the heating/cooling temperature throughout the various regions in the weld metal were estimated by the commercial weld simulation program SYSWELD. The microstructure of the weld metal consisted of acicular ferrite and grain boundary ferrite. Grain boundary ferrite in the acicular ferrite matrix was found more in the surface and middle regions than in the root region, and the acicular ferrite was also coarser in the surface and middle regions where the impact toughness was lower and the input temperature was higher. Our results indicated that the impact toughness property was related to the microstructure morphology, the distribution of grain boundary ferrite, and the acicular ferrite.

Correlation Study of Microstructure and Mechanical Properties in Heat Affected Zones of API X80 Pipeline Steels containing Complex Oxides (복합산화물이 형성된 API X80 라인파이프강의 용접열영향부 미세조직과 기계적 특성의 상관관계 연구)

  • Shin, Sang Yong;Oh, Kyoungsik;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.47 no.2
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    • pp.59-70
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    • 2009
  • This study is concerned with the correlation between microstructure and mechanical properties in heat affected zones (HAZs) of API X80 pipeline steels containing complex oxides. Three kinds of specimens were fabricated by varying alloying elements of Ti, Al, and Mg to form complex oxides, and their microstructures, Vickers hardness, Charpy impact properties were investigated. The number of complex oxides increased as the excess amount of Ti, Al, and Mg was included in the steels. The simulated HAZs containing a number of oxides showed a high volume fraction of acicular ferrite region because oxides acted as nucleation sites for acicular ferrite. According to the correlation study between thermal input, volume fraction of acicular ferrite region, and Charpy impact properties, the ductile fracture occurred predominantly when the volume fraction of acicular ferrite region was 65% or higher, and the Charpy absorbed energy was excellent over 200 J. When the volume fraction of acicular ferrite region was 35% or lower, the Charpy absorbed energy was poor below 50 J as the brittle cleavage fracture occurred. These findings suggested that the active nucleation of acicular ferrite in the oxide-containing steel HAZs was associated with the great improvement of Charpy impact properties of the HAZs.