• Title/Summary/Keyword: Accuracy of measurement

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An Experimental Study to Reduce the Fraction of Noise Defect of Hoist Gear Boxes (호이스트 기어박스의 소음불량률 저감을 위한 실험적 연구)

  • 이희원;손병진;신용하
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1347-1354
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    • 1994
  • This paper deals with the experimental research, including measurement and analysis and field survey, on the causes of occurring noise defective gear boxes in hoist production plant in order to reduce the fraction of their occurrence. In this reserch following investigations are performed : measurement and gear-boxes, examination of each machining process of production, measurement and analysis of dimensional accuracy of each part, comparative vibration test with exchanging inaccurate parts. From these investigations, it is found that the machining accuracy of pinion gear tooth thickness is the most sensitive factor of noise problem. By maintaining the tooth thickness error within 0.05 mm tolerance in the gear cutting process, the fraction of noise defective gear-boxes are greatly reduced to less than 2%, where the usual rate of it has been 20-50%.

Structure analysis and signal process to improve distance measuring accuracy of 3D laser scanner (3차원 레이저스캐너의 거리측정 정밀도 향상을 위한 시스템의 구조분석과 신호처리)

  • Oh, Dong-Geun;Yoo, Hyun-Kuk;Kim, Ho-Seop
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2010.04a
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    • pp.245-247
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    • 2010
  • This research presents both system structure analysis to improve performance of 3D laser scanner, which has time of flight method, and scheme to minimize distance measurement errors during signal process. With the help of reference source, we minimized the instability of electronic signal processing time and possibility of distance measurement errors. Furthermore, it helps easy alignment and accuracy of system by using fiber delay line and coupler.

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System Design and Camera Calibration of Slit Beam Projection for Maximum Measuring Accuracy (슬릿광 3차원 형상측정에서 측정분해능 최적화를 위한 시스템설계 및 카메라보정)

  • 박현구;김명철;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1182-1191
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    • 1994
  • This paper presents an enhanced method of slit beam projection intended for the rapid measurement of 3-dimensional surface profiles of dies and molds. Special emphasis is given to optimizing the design of optical system so that the measuring accuracy can be maximized by adopting two-plane camera calibration together with sub-pixel image processing techniques. Finally, several measurement examples are discussed to demonstrate that an actual measuring accuracy of $\pm$ 0.2 mm can be achieved over the measuring range of 500 mm{\times}300mm{\times}200mm$.

Analysis of measurement Accuracy up to High Pressure for Various Solid Propellants using Ultrasound (초음파를 이용한 다양한 고체추진제의 고압범위까지의 연소속도 측정 정밀도 분석)

  • Oh, Hyun-Taek;Song, Sung-Jin;Kim, Hak-Joon;Ko, Sun-Feel;Kim, In-Chul;Yoo, Ji-Chang;Jung, Jung-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.265-268
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    • 2008
  • In this study, we measured burning rates of solid propellants which has various burning rates until 5000 psia, and we evaluated measurement accuracy of ultrasonic method by analyzing error of burning rates. Also, We compared result of burning rates by using ultrasonic method with strand burner method so that characteristics of two measurements method are evaluated.

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A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool (복합공작기계의 이송계 운동정밀도 측정의 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.112-118
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool (복합공작기계의 이송계 운동정밀도 측정의 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.31-37
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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Development of CV Joint Outer Race Ball Groove Measurement System (등속조인트 Ball Groove 측정시스템 개발에 관한 연구)

  • Park K. S.;Kim B. J.;Jang J. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.160-163
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    • 2005
  • The cute. race of CV(constant velocity) Joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. The forged CV Joint investigated in this study has six inner ball grooves requiring high operational accuracy. Therefore, the precise measurement of forged CV Joint is very important to guarantee the sound operation without noise and abnormal wear. In this study, unique in-situ measuring system designed specifically to measure the dimensional accuracy of six inner ball grooves of CV joint has been developed and implemented in shop environments. Newly developed system shows high measurement accuracy with simple operational sequence.

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A Study on the Improvement of Measurement Accuracy of Laser Interferometers for a Stopped Target (정지 타겟에 대한 레이저 간섭계의 측정 정밀도 향상에 관한 연구)

  • Lee, Jea-Ho;Kim, Seung-Hyun;Jung, Joon-Hong;Park, Ki-Heon
    • Proceedings of the KIEE Conference
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    • 2006.04a
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    • pp.345-347
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    • 2006
  • An interferometer is the unique measurement device that can measure the range up to a few meters with sub-nano accuracy and this characteristic makes it as the important sensing device for the emerging nano-mechatronics technologies. The interferometer, however, is very sensitive to the environments such as temperature, humidity, sound noises, vibrations and air turbulences and these factors result in a few hundred nano meter errors. There have been many efforts to reduce these environmental errors. These efforts are mainly focused in reducing the errors inside the interferometer and improving the environments physically. The purpose of this paper is to improve accuracy of the interferometer by using measurement noise models and the Kalman filter algorithm.

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Development of Computer Aided Measurement and Compensation System for Linear Pitch Error Correction in CNC Machine Tools Implementing a New Optimal Correction Algorithm (CNC 공작기계 선형피치오차의 최적 보정알고리즘을 구현하는 자동 측정 및 보정 시스템의 개발)

  • 이석원;박희재;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.69-77
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    • 1998
  • Linear displacement accuracy is one of the most important factors that determine machine tool accuracy The laser interferometer has been usually recommended for the measurement of linear displacement accuracy. In this paper, microcomputer aided measurement and compensation system has been developed for the pitch error in a CNC machine tool. For accurate pitch error calculation. the analysis code for the pitch error has been also implemented according to the international standards (ISO). The PC based automatic compensation system for the pitch error is also implemented. A new algorithm for calculating optimum value for pitch error compensation is proposed, minimizing the deviation at each target points. The development system has been applied to a practical CNC maching center and the performance has been demonstrated.

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In-line Oil Viscosity Sensor Implementing An Elastomagnetic Ribbon Resonance (자기탄성체 리본의 공진을 이용한 인-라인 오일 점도센서)

  • Kong, H.;Han, H.G.;Markova, L.V.
    • Tribology and Lubricants
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    • v.26 no.2
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    • pp.97-104
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    • 2010
  • A new magnetoelastic technique of oil viscosity measurement, where the oil viscosity is estimated by frequency shift of natural oscillations of magnetoelastic ribbon, is implemented in this study. Laboratory tests of the detector prototype are performed for measurement of viscosity of base synthetic and mineral oils. It was found that measurement accuracy was better when damping factor was estimated in comparison with accuracy of frequency of damped oscillations. Thus the oil viscosity was calibrated as a function of number of pulses of the damped oscillations of magnetoelastic ribbon. Result generally showed that developed detector is promising for in line oil viscosity measurement in wide viscosity range from 10 cSt up to 600 cSt, while the viscosity measurement was relatively instable when the viscosity of test oil was over 400 cSt.