• Title/Summary/Keyword: Accelerated lift test

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Application of Accelerated Vibration Testing to Spot-welding Specimen (점용접 표준시편에 대한 가속내구시험법의 적용)

  • 김관주;조성신;정진성
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.209-213
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    • 2003
  • It is advantage of accelerated vibration testing to compress service exposures to operating vibration into a reduced laboratory test by increasing the amplitude or frequency of the applied input excitations. This paper proposes an accelerated test method to estimate the high-cycle fatigue life under random excitation. The method consists of conducting a test with amplified input excitation and extrapolating linearly the lift in the accelerated condition into the real lift in field condition. The extrapolation is carried out applying the high-cycle irregular excitation fatigue theory including the rainflow counting, Miner’s damage accumulation rule, and Goodman’s mean stress correction. As a verification, those estimated lift is compared with that acquired by experiment f3r the simple case of spot welding specimen with good agreement. This testing procedure will provide an useful scheme that can reduce testing period associated with developing time schedule of new product.

Life Estimation of Elevator Wire Ropes Using Accelerated Degradation Test Data (가속열화시험 데이터를 활용한 엘리베이터 와이어로프 수명 예측)

  • Kim, Seung Ho;Kim, Sang Boo;Kim, Sung Ho;Ham, Sung Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.997-1004
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    • 2017
  • The life of elevator wire ropes is one of the most important characteristics of an elevator, which is closely related to the safety of users and its maintenance policy. It is not cost effective to measure the lifetime of elevator wire ropes during their use. In this study, the life estimation of elevator wire ropes (8x19W-IWRC) is considered using accelerated degradation test data. A bending fatigue tester is used to perform the accelerated degradation tests, incorporating the acceleration factor of tensile force. Assuming that the life of wire ropes is log-normally distributed, two life estimation methods are suggested and their results are compared. The first method estimates the life of wire ropes utilizing the accelerated life model with pseudo lives obtained from a linear regression model. The second method estimates the life using a logistic model based on failure probability.

Estimation of Elevator Wire Life Using Accelerated Degradation Model (가속 열화 모형을 이용한 엘리베이터 와이어 수명 예측)

  • Kim, Sang Boo;Kim, Seung Ho
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.409-420
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    • 2015
  • Purpose: This study is to estimate the life of elevator wire rope by using the accelerated degradation test with two accelerating variables of applied load and corrosion. Methods: Linear regression method is used to find the pseudo life of elevator wire rope at each combination of accelerating variables and the median life of elevator wire rope at use condition is estimated under the assumption that the life of elevator wire rope follows lognormal distribution. Results: The particular case study demonstrated that the results of the elevator wire life estimation by using the proposed method can provide the better solutions than existing methods. Conclusion: It can be economical to use accelerated degradation model for estimating the life of elevator wire rope.

Accelerated Life Test and Analysis of Track Drive Unit for an Excavator (주행 구동 유니트의 가속 수명 시험 및 분석)

  • Lee Y.B.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.2
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    • pp.1-7
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    • 2005
  • For the reliability evaluation of the track drive unit(TDU), firstly, we analyzed the major failure modes through FMEA(failure mode & effects analysis), FTA(failure tree analysis), and 2-stage QFD(quality function deployment), and then quantitatively determined the priority order of test items. The Minitab analysis was also performed for prediction of life distribution and parameters of TDU by use of field failure data collected from 430 excavators for two years. In addition, we converted the fluctuation load in field conditions into the equivalent load, and for evaluation of the accelerated lift by the cumulative fatigues, the equivalent load is again divided into the fluctuation load by reference of test time. And then, by use of the test method in this paper, the acceleration factor(AF) of needle bearing inside planetary gear which is the most weakly designed part of TDU is achieved as 5.3. This paper presents the quantitative selection method of test items for reliability evaluation, the determination method of the accelerated life test time, and the method of non-failure test time based on a few of samples. And, we proved the propriety of the proposed methods by experiments using a TDU for a 30 ton excavator.

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A Study on Reliability Compliance Test based on Thermal Fatigue Accelerated Test for CVVL BLDC Motor (CVVL BLDC 모터의 열피로 가속시험을 통한 수명보증시험 설계)

  • Lee, San-Hoon;Park, Sang-Wook;Kim, Min-Geiun;Seon, Han-Geol;Hong, Sung Ryeul;Han, Man-Seung
    • Journal of Applied Reliability
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    • v.15 no.4
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    • pp.241-247
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    • 2015
  • Purpose : The demand for higher fuel economy vehicles has helped develop fuel-efficient vehicles such as a CVVL called continuous variable valve lift. Existing CVVL has been applying DC type motor to control intake valve, but recently some car parts manufacturers have been developing a BLDC type CVVL motor for improvements of endurance performance. The purpose of this study is to find the potential failure mechanism of the CVVL BLDC moto in early stage of development based on the design properties and design the accelerated life test model. Methods : CVVL BLDC is consist of brushs, coil, magnetic, PCB, bearing and so on. Each component has a latent failure mechanism caused by temperature, humidity, vibration. By analysis result of the failure mechanism, thermal fatigue is the most important factor of a durability of CVVL BLDC motor. So, we designed a new accelerated life test model for guarantee of the CVVL BLDC motor. Results : A crack occurred on via hole in test using the conditions we designed, so we did change the design to avoid this failure. The via hole dimension is changed a little larger, as a result we achieve improvements in reliability of the CVVL BLDC motor. By applying various kinds and extreme level of stresses, we can find the operating limits of products. Conclusion : In thesis, We analyzed the failure mechanism of CVVL BLDC and designed an accelerated life test method to give a guarantee for reliability. Based on the test results, we could improve the reliability of developments by change of design.

Effect of Plate-Shaped Structures on Wind Load Against Variation of Draft (해양 구조물의 흘수 변화에 따른 판형 구조물이 풍하중 추정에 미치는 영향)

  • Yeon, Seong Mo;Kwon, Chang Seop;Kim, Yoo-Chul;Kim, Kwang-Soo
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.1
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    • pp.9-17
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    • 2022
  • In this paper, wind load on a semi-submersible rig was investigated using Computational Fluid Dynamics (CFD). A maritime atmospheric boundary layer model for wind profile was implemented such that the wind profile shapes were retained throughout the computational domain. Wind load on the semi-submersible rig was calculated under the maritime atmospheric boundary layer and matched well with the results from wind tunnel test within a ±20% error. Overturning moments with variation of draft were investigated by decomposing into drag and lift components. It was observed that the contribution from lift to the overturning moments increased as the draft got higher. The majority of the lift components originated from deckbox which served as a lifting body due to the accelerated streamlines between waterline and the bottom of the deckbox.

Further results on the development of a novel VTOL aircraft, the Anuloid. Part I: Aerodynamics

  • Petrolo, Marco;Carrera, Erasmo;Iuso, Gaetano;Patek, Zdenek;Janda, Zdenek
    • Advances in aircraft and spacecraft science
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    • v.4 no.4
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    • pp.401-419
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    • 2017
  • This paper presents the main outcomes of the preliminary development of the Anuloid, an innovative disk-shaped VTOL aircraft. The Anuloid has three main features: lift is provided by a ducted fan powered by a turboshaft; control capabilities and anti-torque are due to a system of fixed and movable surfaces that are placed in the circular internal duct and the bottom portion of the aircraft; the Coanda effect is exploited to enable the control capabilities of such surfaces. In this paper, results from CFD analyses and wind tunnel tests are presented. Horizontal and vertical flights were considered, including accelerated flight. Particular attention was paid to the experimental analysis of the Coanda effect via a reduced scale 3D printed model. The results suggest that the Coanda effect is continuously present at the lower surface of the Anuloid and may be exploited for the control of the aircraft. Also, very complex 3D flows may develop around the aircraft.