• 제목/요약/키워드: Accelerated life testing

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Feeder Cable Assembly의 가속수명시험법 개발 (Test methodology of acceleration life test on feeder cable assembly)

  • 한현각
    • 한국산학기술학회논문지
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    • 제17권8호
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    • pp.62-68
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    • 2016
  • Feeder cable assembly는 정보통신용 자동차부품이다 기능을 제대로 하지 않으면 자동차의 제어와 안전에 큰 문제가 발생한다. 가속수명시험은 시험시간을 단축할 목적으로 짧은 시간에 잠재적인 고장모드와 고장을 찾기 위하여 기속조건(스트레스, 스트레인, 온도 등)에서 실험을 실시하는 것이다. 고장원인은 부품의 품질과, 고장으로 유도하는 공정, 디자인에 의해 발생하는 결함이다. 열충격은 온도차에 의하여 부품의 열팽창 정도가 다른 것에 기인한다. 열충격시험은 부품이 급격한 온도차를 견디는 능력을 실험하는 것이다. 본 연구에서는 가속시험의 coffin-manson 식을 이용하여 정상조건(최고온도 $80^{\circ}C$, 최저온도 $-40^{\circ}C$)과 가속조건(최고온도 $120^{\circ}C$, 최저온도 $-60^{\circ}C$)을 이용하여 가속계수를 계산하여 2.25 값을 얻었다. 정상조건에서 1,000 사이클 실험이 가속조건에서 444 사이클 실험만하여도 됨을 알 수 있었다. Bx 수명 식을 이용하여 가속조건에서 시료가 5개, B0.04%.10years 조건에서 747 사이클 결과를 얻었다. 정상조건에서 1,000 사이클, 가속조건에서 747 사이클 실험한 feeder cable assembly 시료 5개를 각각 네크워크 분석기를 이용하여 성능시험을 실시하고, 와이블분포의 모수분포값을 비교한 결과 가속이 잘 되었음을 알 수 있었다. 동등한 신뢰도에서 가속실험을 통하여 시험시간을 1/4 정도 단축할 수 있었다.

유도탄의 신뢰성 향상 방안 고찰 (A Study on the Reliability Improvement of Guided Missile)

  • 김보현;황경환;허장욱
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권3호
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    • pp.208-215
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    • 2016
  • Purpose: ASRP for the domestic development guided missiles requires not only for the reliability evaluation of the products in storage but also for the life cycle management of the products including development prototypes and initial production items. Methods: For this purpose, it should be performed to build a performance database before and after the accelerated aging test with shelf life items including development prototypes and initial production items, based on which the lifetime prediction should also be carried out. In addition, HILS must be applied for the acceptance test with the initial and follow-up production items, and also for ASRP for the long-term storage products in order to secure systematic quality assurance. Results: The results for the life cycle reliability Improving of domestic development of guided missiles are DB building of prescription Item performance, active application of HILS, Management associated with guided missiles life cycle and to Secure technology data about the introduction of foreign guided missiles. Conclusion: Furthermore, it is demanded that DTaQ, the managing agency of ASRP, actively take part in the process to maintain reliability engagement consistency over the life cycle of guided missiles.

굴삭기용 무인조종로봇 신뢰성 보증 시험에 대한 연구 (Reliability Qualification Test of a Unmanned Control Robot System for an Excavator)

  • 백승준;손영갑;김준희;이종철
    • 대한기계학회논문집A
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    • 제39권4호
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    • pp.397-403
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    • 2015
  • 본 논문은 개발 중에 있는 굴삭기 무인조종 로봇을 대상으로 시스템 신뢰도 평가 방법을 제안하고, 제안한 방법을 이용하여 수행한 신뢰도 보증시험에 대한 결과를 나타낸다. 로봇 시스템은 위험한 작업환경에서 작업자의 안전을 위하여 개발되었으며 전체 시스템의 신뢰도는 각 구성품의 신뢰도로부터 계산될 수 있다. 따라서 세 가지 주요 구성품 각각에 대한 전용 시험 장비를 제작하여 가속수명시험에 사용하였다. 가속수명시험 결과를 이용하여 신뢰수준에 따른 보증할 수 있는 평균수명을 추정하고, 적은 시료 수를 사용하는 시스템 신뢰도 보증 시험법을 제안하였다.

가상시험기법을 이용한 승용차 전륜 알루미늄 서브프레임 내구설계 (Durability Design of a Passenger Car Front Aluminum Sub-frame using Virtual Testing Method)

  • 남진숙;신행우;최규재
    • 한국생산제조학회지
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    • 제21권3호
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    • pp.368-375
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    • 2012
  • Durability performance evaluation of automotive components is very important and time consuming task. In this paper, to reduce vehicle component development time and cost virtual testing simulation technology is used to evaluate durability performance of a passenger car front aluminum sub-frame. Multibody dynamics based vehicle model and virtual test simulation model of a half car road simulator are validated by comparisons between rig test results and simulation results. Durability life prediction of the sub-frame is carried out using the model with road load data of proving ground which can evaluate accelerated durability life. We found that the durability performance of the sub-frame is sufficient and it can be predicted within short time compared to rig test time.

가속 열 노화시험에 의한 탄성받침용 합성고무의 수명 예측에 관한 연구 (Accelerated Heat Aging Test for Predicting Useful Lifetime of Elastomeric Rearing)

  • 박광화;박준형;이하영;권영일
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제4권2호
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    • pp.73-90
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    • 2004
  • We performed the heat aging test to predict the useful lifetime of Elastomeric Bearing Chloroprene Rubber (CR) used for supporting bridge. During the test, we measured elongation that are influenced by temperature and aging time. The failure of a test piece is defined as the point at which the elongation reaches to 75% of the initial value. This failure criterion is based on KS F 4420: 1998 (Elastomeric Bearing for bridge). Through the accelerated heat aging test, we found that the Arrhenius relationship and the Weibull lifetime distribution are appropriate as the life-temperature relationship and lifetime distribution of the CR, respectively. Using the Arrhenius -Weibull model, the parameters of the model are estimated and the lifetime of the CR at use condition is predicted.

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유압 피스톤 펌프의 수명 예측 연구 (A Study on Life Prediction of Hydraulic Piston Pump)

  • 김경수;이지환;강명철;유범상
    • 한국군사과학기술학회지
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    • 제21권5호
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    • pp.607-613
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    • 2018
  • Hydraulic systems are widely used in the field of defense, construction machinery, agricultural machinery, and general industries, due to various advantages such as quick response speed and precision control. The defense equipments such as light rescue vehicle is operated in very harsh environments, so hydraulic components used in defense equipment are required to have very high reliability. In particular, hydraulic piston pump is very important component in a hydraulic systems, so life prediction of pump is essential. Therefore, in this study, we analyze the potential failure and the main failure mode of the hydraulic piston pump for the light rescue vehicle through the FMEA analysis, and predict the life of the pump by the accelerated life test considering the usage conditions.

알루미늄 전해 커패시터의 신뢰성 향상을 위한 Derating 설계 연구 (Derating design approach of aluminum electrolytic capacitor for reliability improvement)

  • 민대준;김재중;손영갑;장석원;곽계달
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1712-1717
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    • 2007
  • This paper presents a derating design approach for reliability improvement of an aluminum electrolytic capacitor. The capacitor, usually mounted in a printed circuit board, is used to stabilize the circuit. The main failure mechanism of interest is dry-up of the electrolyte that is mainly caused by two stresses-temperature and voltage. The lifetime under these stresses is modeled as a function of these stresses and time using accelerated life testing. Quantitative variation in the lifetime, according to variations in these stresses, is investigated to perform the derating design of the capacitor so that the stress levels are selected to achieve required reliability measures for reliability improvement. Moreover, sensitivity analysis shows which stress would be a more important factor determining the lifetime.

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Compound Linear Test Plan for 3-level Constant Stress Tests

  • Kim, In-Ho
    • Journal of the Korean Data and Information Science Society
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    • 제17권3호
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    • pp.945-952
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    • 2006
  • Several accelerated life test plans use tests at only two levels of stress and thus, have practical limitations. They highly depend upon the assumption of a linear relationship between stress and time-to-failure and use only two extreme stresses that can cause irrelevant failure modes. Thus 3-level stress plans are preferable. When the lifetime distribution of test unit is exponential with mean lifetime $\theta_i$ at stress $x_i$, i=0, 1, 2, 3, we derive the optimum quadratic plan under the assumption that a quadratic relationship exists between stress and log(mean lifetime), and propose the compound linear plans, as an alternative to the optimum quadratic plan. The proposed compound linear plan is better than two other compromise plans for constant stress testing and nearly as good as the optimum quadratic plan, and has the advantage of simplicity.

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가속수명시험을 위한 경제적 일정스트레스 계획의 개발 (Economic Constant Stress Plans for Accelerated Life Testing)

  • 서순근;김갑석
    • 대한산업공학회지
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    • 제25권4호
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    • pp.517-526
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    • 1999
  • This paper deals with two economic optimal designs of constant-stress accelerated life test(ALT) where failure distribution follows one of location-scale family, i. e., exponential, Weibull, and lognormal distributions which have been ones of the popular choices of failure distributions. Two optimization criteria to develop ALT plans are the statistical efficiency per unit expected cost which consists of the fixed test cost, cost being proportional to the number of test units, and variable test cost depending on test period and stress level, and the expected loss which combines Taguchi's quadratic loss function and expected test cost. Optimum plan determines the low stress level, test units allocated to each stress, and censoring times at two stress levels under Type I censoring. The proposed ALT plans are illustrated with a numerical example and sensitivity analyses are conducted to study effects of pre-estimates of design parameters.

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Shelf-life prediction of fresh ginseng packaged with plastic films based on a kinetic model and multivariate accelerated shelf-life testing

  • Jong-Jin Park;Jeong-Hee Choi;Kee-Jai Park;Jeong-Seok Cho;Dae-Yong Yun;Jeong-Ho Lim
    • 한국식품저장유통학회지
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    • 제30권4호
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    • pp.573-588
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    • 2023
  • The purpose of this study was to monitor changes in the quality of ginseng and predict its shelf-life. As the storage period of ginseng increased, some quality indicators, such as water-soluble pectin (WSP), CDTA-soluble pectin (CSP), cellulose, weight loss, and microbial growth increased, while others (Na2CO3-soluble pectin/NSP, hemicellulose, starch, and firmness) decreased. Principal component analysis (PCA) was performed using the quality attribute data and the principal component 1 (PC1) scores extracted from the PCA results were applied to the multivariate analysis. The reaction rate at different temperatures and the temperature dependence of the reaction rate were determined using kinetic and Arrhenius models, respectively. Among the kinetic models, zeroth-order models with cellulose and a PC1 score provided an adequate fit for reaction rate estimation. Hence, the prediction model was constructed by applying the cellulose and PC1 scores to the zeroth-order kinetic and Arrhenius models. The prediction model with PC1 score showed higher R2 values (0.877-0.919) than those of cellulose (0.797-0.863), indicating that multivariate analysis using PC1 score is more accurate for the shelf-life prediction of ginseng. The predicted shelf-life using the multivariate accelerated shelf-life test at 5, 20, and 35℃ was 40, 16, and 7 days, respectively.