• Title/Summary/Keyword: Accelerated Life Test

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Service Life Assessment of Construction Sealants with Accelerated Degradation Test (가속열화시험에 의한 건축용 실란트의 사용수명 평가)

  • Kwon, Young-Il;Kim, Seung-Jin;Lee, Hyoung-Wook
    • Journal of Applied Reliability
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    • v.7 no.4
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    • pp.149-162
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    • 2007
  • Field and accelerated tests are performed to assess the service life of construction sealants. Mathematical degradation models for tensile strength and elongation, that are the two major performance characteristics of sealants, are derived from the test results. Accelerated degradation test methods for assessing service life of construction sealants are developed based on the degrading performance and a numerical example is provided.

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An Accelerated Life Test of Thermoelectric Module for Water Purifier (정수기 적용 열전모듈의 가속수명시험)

  • Moon, Ji Seob;Lee, Sung Min;Jeong, Seon Yong;Kim, Myung Soo
    • Journal of Applied Reliability
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    • v.14 no.1
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    • pp.21-28
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    • 2014
  • This paper presents an accelerated life test to estimate the lifetime of thermoelectric module for home water purifier. Clamping force and thermal cycle are selected as accelerating variables through the technical review about failure mechanism. It is assumed that its lifetime follows weibull distribution. The relationship, acceleration factor, and BP life at design condition are estimated by analyzing the accelerated life test data.

Accelerated Life Test of Industrial Cleaner Motor (산업용 청소기 모터의 가속수명시험)

  • Eom, Hak-Yong;Lee, Gi-Chun;Chang, Mu-Seong;Park, Jong-Won;Lee, Yong-Bum
    • Journal of Applied Reliability
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    • v.18 no.3
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    • pp.193-200
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    • 2018
  • Purpose: In this study, the life of the motor is investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Methods: The accelerating stress factor of the accelerated life test is a voltage, which can increase the number of revolutions of the motor to accelerate the brush wear due to the friction between the brush and the commutator. Also, the accelerating stress level was determined after determining the maximum allowable level of the voltage through the preliminary test. Results: The motor failure time at each accelerating stress level was predicted by regression analysis with brush wear length as performance degradation data. The main failure mode, which is brush wear, of the motor was reproduced by this test. The shape parameter of the Weibull distribution was confirmed to be the same statistically at all accelerating stress levels by the likelihood ratio test. Conclusion: The life of the motor was investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Through the accelerating test method of the cleaner motor, various life expectancy and life expectancy of the acceleration factor are predicted.

A Study on Accelerated Life Test of Halogen Lamps for Medical Device (의료용 할로겐램프의 가속수명시험에 관한 연구)

  • Jung, Jae Han;Kim, Myung Soo;Lim, Heonsang;Kim, Yong Soo
    • Journal of Korean Society for Quality Management
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    • v.41 no.4
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    • pp.659-672
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    • 2013
  • Purpose: The purpose of this study was to estimate life time of halogen lamps and acceleration factors using accelerated life test. Methods: Voltage was selected as an accelerating variable through the technical review about failure mechanism. The test was performed at 14.5V, 15.5V and 16.5 for 4,471 hours. It was assumed that the lifetime of Halogen lamps follow Weibull distribution and the inverse power life-stress relationship models. Results: Mean lifetimes of pin and screw types were 19,477 hours and 6,056 hours, respectively. In addition, acceleration factor of two items are calculated as 4.8 and 2.2 based on 15.5V, respectively. Conclusion: The life-stress relationship, acceleration factor, and MTTF at design condition are estimated by analyzing the accelerated life test data. These results suggest that voltage was very important factor to accelerate life time in the case of halogen lamps and the life time of pin type is three times longer than screw type lamps.

Thermal Reliability Analysis of BLDC Motor in a High Speed Axial Fan by the Accelerated Life Test (가속수명시험에 의한 고속팬용 밀폐구조형 BLDC 모터의 열신뢰성 분석)

  • Lee Tae-Gu;Moon Jong-Sun;Yoo Hoseon;Lee Jae-Heon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.12
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    • pp.1169-1176
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    • 2005
  • In this paper, thermal reliability of a closed type BLDC (Brushless DC) motor for high speed axial fan was analyzed by the accelerated life test. The closed type BLDC (Model No. MB1-8855-J01) motor was controlled by PCB module, which was composed of various electrical components. The failure of the closed type BLDC motor happened in PCB module due to high temperature. Failure mechanism of the closed type BLDC motor appears to be electrolyte dry out of capacitor. The accelerate life test was performed in temperature stress of $85^{\circ}C\;and\;105^{\circ}C$, respectively The failure data from the accelerated life test were analyzed and the life in each stress level was estimated with 960h and 261 h. At last, both life expression according to operating temperature of PCB module and life of the closed type BLBC motor in normal condition $(50^{\circ}C)$ were suggested.

Accelerated Life Test Plans Based on Small Sample Property

  • Yun, Won Young
    • Journal of Korean Society for Quality Management
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    • v.23 no.1
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    • pp.41-49
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    • 1995
  • This paper suggests optimal accelerated constant stress life tests in Exponential distribution. The relationship between the log-mean life and the loaded stress is assumed to be linear. Optimal plans considering mean square errors of maximum likelihood estimators of the log mean life and test costs are obtained. We consider accelerated life tests with two stress levels, and as data types, failure censoring( type II) and time censoring(type I) data are used. We propose the procedure to obtain the optimal plans for each case. Some examples are also included.

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Reliability Assessment and Improvement of MEMS Vacuum Package with Accelerated Degradation Test (ADT) (가속열화시험을 적용한 MEMS 진공패키지의 신뢰성 분석 및 개선)

  • 최민석;김운배;정병길;좌성훈;송기무
    • Journal of Applied Reliability
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    • v.3 no.2
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    • pp.103-116
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    • 2003
  • We carry out reliability tests and investigate the failure mechanisms. of the wafer level vacuum packaged MEMS gyroscope sensor using an accelerated degradation test. The accelerated degradation test (ADT) is used to evaluate reliability (and/or life) of the MEMS vacuum package and to select the accelerated test conditions, which reduce the reliability testing time. Using the failure distribution model and stress-life model, we are able to estimate the average life time of the vacuum package, which is well agreed with the measured data. After improving several package reliability issues such as prevention of gas diffusion through package, we carry out another set of accelerated tests at the chosen acceleration level. The results show that reliability of the vacuum packaged gyroscope has been greatly improved and can survive without degradation of performance, which is the Q-factor in gyroscope sensor, during environmental stress reliability tests.

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Service Life Prediction of Components or Materials Based on Accelerated Degradation Tests (가속열화시험에 의한 부품·소재 사용수명 예측에 관한 연구)

  • Kwon, Young Il
    • Journal of Applied Reliability
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    • v.17 no.2
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    • pp.103-111
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    • 2017
  • Purpose: Accelerated degradation tests can speed time to market and reduce the test time and costs associated with long term reliability tests to verify the required service life of a product or material. This paper proposes a service life prediction method for components or materials using an accelerated degradation tests based on the relationships between temperature and the rate of failure-causing chemical reaction. Methods: The relationship between performance degradation and the rate of a failure-causing chemical reaction is assumed and least square estimation is used to estimate model parameters from the degradation model. Results: Methods of obtaining acceleration factors and predicting service life using the degradation model are presented and a numerical example is provided. Conclusion: Service life prediction of a component or material is possible at an early stage of the degradation test by using the proposed method.

A Study on the Reliability Analysis for Smoke Detector using Dust (분진을 이용한 연기감지기 신뢰성 분석에 관한 연구)

  • Hong, Sung Ho;Choi, Moon Soo;Lee, Young Man
    • Journal of the Korean Society of Safety
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    • v.28 no.6
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    • pp.11-16
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    • 2013
  • This paper presents a study on the analyzing reliability of smoke fire detector using accelerated life test. In general, the smoke fire detector is broken by dust which flow in smoke detection chamber. In order to conduct accelerated life test of smoke fire detector dust is set accelerated factor in this paper. The dust is fly-ash which is test particle 5th regulated by KS A 0090. The dust accelerated level is 60 g, 180 g and 360 g and failure time is measured by smoke sensitivity testing. It is considered to failure of detector if detector don't operate within 30 secconds when subjected to an air stream having a velocity of 20 cm/s~40 cm/s containing smoke with a concentration of 15% of rate of light-response of 1 m. The goodness of fit test and mean life prediction conduct using the failure time. The result show that life distribution fits the weibull distribution for failure time data and the mean lifes calculate 22.5 year in domestic product and 14.7 years in overseas product applied dust stress only.

Research Results and Trends Analysis on Accelerated Testing for Ensuring High Reliability (고 신뢰성 확보를 위한 가속시험의 연구동향 분석)

  • Kim, Jong-Gurl;Song, Jung-Moo
    • Proceedings of the Safety Management and Science Conference
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    • 2011.04a
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    • pp.419-432
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    • 2011
  • 제품의 신뢰성에 대한 소비자의 인식이 높아짐에 따라 기업에서는 높은 품질과 신뢰성 있는 제품을 만들기 위해 많은 노력을 하고 있다. 신뢰성은 기기, 부품, 재료 등 시스템이 규정된 조건하에서, 의도하는 기간 동안 규정된 기능을 고장 없이 수행할 수 있는 성질로 규정된다. 높은 신뢰성의 확보를 위한 제품의 신뢰성 시험은 많은 시간과 비용이 소모되기 때문에 현대의 빠른 시장 흐름에 따라가지 못한다. 특히, 최근 기술발전 속도가 빨라지고 제품 수명주기(Life Cycle)와 개발 기간이 짧아지고 있는 추세에 있으므로 이에 대응할 수 있는 신속한 시험방법의 실시가 반드시 필요한 시점이다. 위와 같은 신뢰성을 갖는 제품의 시험의 한계를 극복하고 시험시간을 단축하기 위한 여러 가지 방법이 연구되어 왔고, 그 중 가속 시험(Accelerated Test)에 대한 필요성과 요구가 계속 증가하고 있는 추세다. 본 연구에서는 단순부품과 재료의 신뢰도 정보를 신속하게 얻는데 매우 유용한 신뢰성 시험방법 중에 하나인 가속시험의 연구동향과 적용 현황을 분석하고 이의 효과적인 적용과 활용방안을 모색 하고자 한다.

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