• Title/Summary/Keyword: Abrasive water jet

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Comparison of cutting performance of an AWJ with several types of abrasives (Water jet 절단에서의 연마재 종류별 성능 비교 시험)

  • Choon Sunwoo;;Ryu Chang ha;Kwng soo Kwon
    • Tunnel and Underground Space
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    • v.6 no.2
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    • pp.175-183
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    • 1996
  • Linear cutting tests on granite were conducted to evaluated the cutting performance of abrasive water jet(AWJ) using several types of abrasives. The abrasives used in the tests were grarnet, alumimum oxide, and silicon carbide. And one type of granite which is comercially known as "KeuchangSuk" was used as workpiece throughout the tests. The results from the tests were described in terms of cutting depth and abrasive productivity. Authors tried to confirm the effects of the operational parameters of abrasive mass flow rate, water pressure, and traverse speed of nozzle on cutting depth and presented almost all the data obtained in the tests. Abrasive productivity can be defined as the area of kerf wall cut by unit weight of abrasive and is an important factor to evaluated the cutting ability of abrasive and assess the cost effectiveness of an AWJ system. In the tests the maximum abrasive productivities of garnet, alumina, and silicon carbide were about 0.21, 0.24, and 0.20 $\textrm{cm}^2$ respectively under similar operational conditions.onditions.

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A Study on the Optimization of Machining Process for Al6061 Using the AWJM (AWJM을 이용한 Al6061 절단조건 최적화에 관한 연구)

  • Lee, Jae-Kwang;Min, Byeong-Hyeon;Ye, Sang-Don;Jea, Wone-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.65-70
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    • 2006
  • The AWJM(Abrasive Water-jet Machining) technology is one of the cutting technologies, which can cut various materials with 2 or 3 times of the speed of sound. In this study, processing conditions such as jet-pressure, cutting speed, orifice diameter and stand-off distance, are used by following the design of experiments with 3 levels. Al6061 material which is normally applied on the field, is applied. Through the S/N ratio analysis with measured values, the optimization value of processing conditions to minimize the surface roughness and taper value is obtained. The order of significance is as follows; jet pressure, cutting speed, abrasive mixing ratio, orifice diameter and stand-off distance. RSM(Response Surface Method) is applied to find the optimal processing conditions to minimize both the surface roughness and the taper value by using jet pressure, cutting speed and abrasive mixing ratio.

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Modeling of Depth/Width of Cut for Abrasive Water Jet Milling of Titanium (티타늄의 워터젯 밀링을 위한 가공깊이/폭 모델링)

  • Park, Seung Sub;Kim, Hwa Young;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.83-88
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    • 2016
  • Because of the increasing tool cost for cutting hard-to-cut materials, abrasive water jet (AWJ) milling recently has been regarded as a potential alternative machining method. However, it is difficult to control the depth and width of cut in AWJ milling because they vary depending on many AWJ cutting parameters. On 27 conditions within a limited range of pressure, feed rate, and abrasive flow rate, AWJ cutting was conducted on titanium, and depth profiles were measured with a laser sensor. From the depth profile data, depth and width of cut were acquired at each condition. The relationships between depth and parameters and between width and parameters were derived through regression analysis. The former can provide proper cutting conditions and the latter the proper pick feed necessary to generate a milled surface. It is verified that pressure mostly affects depth, whereas abrasive flow rate mostly affects width.

Development of PC-NC Water Jet Cutting System and Cutting of Titanium (PC-NC 제어 Water Jet 가공기의 개발과 티타늄의 시험 절삭)

  • Choi, Byung-Mun;Hong, Seong-Ki;Ryuh, Beom-Sahng;Park, Sang-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.53-60
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    • 2001
  • Water jet cutting is a new technology using very high pressure water as a cutting tool. Water jet cutting system consists of water preparation part, pressure generation pate, cutting head, and motion part. A PC-based numerical controlled (PC-NC) X-Y table is developed and water get cutting system is installed thereon. Water jet machining is applicable to various kinds of materials ranging from soft materials such as rubber and meat to hard-to-cut materials such as titanium. This paper shows the application of the abrasive waterjet system to titanium cutting.

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Development of the Abrasives for Water-jet by Using an Air Bubbling Sedimentation Rate Control Technique (에어 버블링을 이용한 침강속도 제어기법 적용 습식워터젯용 연마제 개발)

  • Lee, Dae-Hyung;Kim, Young-Bea;Mo, Se-Woong;Kim, Min-Ho;Lee, Chong-Mu
    • Journal of the Korean Ceramic Society
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    • v.47 no.3
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    • pp.232-236
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    • 2010
  • In recent years abrasive water jet (AWJ) has received significant attention as a technology used in the manufacturing industry for cutting materials. In this paper we report the development of a new preparation method of abrasives for water jet by using an air bubbling sedimentation rate control technique. The SiC abrasives prepared by an air bubbling sedimentation rate control technique using latex resin are found to be superior to the conventional abrasives not only in surface roughness uniformity but also in lifetime. The AWJ test results also show that the former has also better impact-resistance and wear-resistance than the latter.

Characteristics of Abrasive Water Jet Milled Surface by Overlap Cutting (중첩가공에 의한 워터젯 밀링의 가공면 특성)

  • Park, Seung Sub;Kim, Hwa Young;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.2
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    • pp.118-123
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    • 2016
  • Overlap cutting is a fundamental method of applying abrasive water jet (AWJ) machining to milling to produce a wider surface because the nozzle outlet is approximately 1.0 mm wide. In this study, the effects of overlap cutting on the depth profile and surface roughness are investigated. The overlapping area depends on the amount of step over, which is controlled in the pick-feed direction. If the step over is equal to or larger than the diameter of the nozzle, no overlap cut occurs but large cusps remain between the cut paths. A step over as small as one-thirds of the nozzle diameter may lead to triple-overlap cutting resulting in an extraordinary depth. By using pocket milling experiments with a step over of 0.46 (or 0.47), it is verified that AWJ can produce a milled surface of titanium, one of the hard-to-cut materials, with $76{\mu}m$ Ra.

Understanding the Material Removal Mechanisms of Abrasive Water Jet Drilling Process by Acoustic Emission Technique

  • Kwak, Hyo-Sung;Kovacevic, Radovan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.40-52
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    • 1998
  • Among the non-traditional machining methods, Abrasive waterjet machining process shows big promise in drilling difficult-to-machine materials due to its numerous advantages such as absence of heat affect zone and thermal distortion. Acoustic emission signal technique is used to understand about material removal mechanisms during abrasive waterjet drilling process. More information about the drilling process is derived through frequency decomposition of auto regressive moving average modeling representing acoustic emission signals.

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On-Line Monitoring of Abrasive Water Jet Drilling of Refractory Ceramics Using Acoustic Emission Sensing Technique (Abrasive Waterjet 세라믹 Drilling가공시 Acoustic Emission 신호를 이용한 On-Line Monitoring에 대한 연구)

  • Kwak, Hyo-Sung;Rodovan Kovacevic
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.48-57
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    • 1998
  • Abrasive waterjet(AWJ)은 가공시 열에 의한 가공경화가 없기 때문에 유리, 세라믹, 타이타늄및 금속복합재료와 같은 난삭재의 가공기술로 사용이 증가되었다. Acoustic emission(AE)신호에 의한 AWJ 세라믹 drilling가공시 On-Line Monitoring의 가능성이 고찰되었다. 기계 적인 물성이 서로 상이한 3종류의 세라믹이 본 연구에서 사용되었으며, AE신호는 AWJ drilling의 깊이를 monitoring하는데 유용함을 알 수 있었고 또한 세라믹의 material removal mechanisms을 규명하였다.

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