• Title/Summary/Keyword: Abrasion number

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Effect of Loading Path on the Hydroformability of a Three-layered Tube for Fabrication of a Hollow Part (중공품 성형시 삼중관의 액압성형성에 미치는 압력경로의 영향)

  • Han, S.W.;Kim, S.Y.;Joo, B.D.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.22 no.1
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    • pp.17-22
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    • 2013
  • Tube hydroforming is a technology that utilizes hydraulic pressure to form a tube into desired shapes inside die cavities. Due to its advantages, such as weight reduction, increased strength, improved quality, and reduced tooling cost, single-layered tube hydroforming is widely used in industry. However in some special applications, it is necessary to produce multi-layered tubular components which have corrosion resistance, thermal resistance, conductivity, and abrasion resistance. In this study, a hollow forming process to fabricate a part from multi-layered tubes for structural purposes is proposed. To accomplish a successful hydroforming process, an analytical model that predicts optimal load path for various parameters such as tube material properties, thickness of tubes, diameter of holes and the number of holes was developed. Tubular hydroforming experiments to fabricate a hollow part were performed and the optimal loading path developed by the analytical model was successfully verified. The results show that the proposed hydroforming process can effectively produce hollow parts with multi-layered tube without defects such as wrinkling or fracture.

A Study on the Mechanical Properties of High-P, High-Si Ductile Cast Iron (고인(高燐), 고규소(高硅素) 구상흑연주철(球狀黑鉛鑄鐵)의 기계적(機械的) 성질(性質)에 관(關)한 연구(硏究))

  • Kim, Ha-Young
    • Journal of Korea Foundry Society
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    • v.8 no.3
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    • pp.296-309
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    • 1988
  • In this study the mechanical properties of ferritic ductile cast iron in as-cast are discussed by metallographic considering the effect of phosphorus content(about 0 - 0.8wt.%). In ferritic S.G. cast iron containing about 4.2wt.% Si, 0.5wt.% Ni, 0.02wt.%B, these samples are investigated for castability, microstructure, machinability, wear resistance, mechanical and thermal properties. The main results are summarized as follows. 1) The chill depth increased greatly with P addition up to about 0.6wt.% but the tensile strength and the elongation are decreased smoothly. 2) The size of S.G. and the amount of steadite increase with increasing P content. This means the tendency of increasing the number of S.G. 3) The maximum value of wear by mechanical fracture was appeared at the abrasion speed of 1.14m/sec and the plastic Flow layers are stretched longly on the wear surface with decreasing P content. 4) Although the coefficient of thermal expansion increased with P addition, the cast iron growth was slowing down extremely at 0.6w.% P or more.

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High alloyed new stainless steel shielding material for gamma and fast neutron radiation

  • Aygun, Bunyamin
    • Nuclear Engineering and Technology
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    • v.52 no.3
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    • pp.647-653
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    • 2020
  • Stainless steel is used commonly in nuclear applications for shielding radiation, so in this study, three different types of new stainless steel samples were designed and developed. New stainless steel compound ratios were determined by using Monte Carlo Simulation program Geant 4 code. In the sample production, iron (Fe), nickel (Ni), chromium (Cr), silicium (Si), sulphur (S), carbon (C), molybdenum (Mo), manganese (Mn), wolfram (W), rhenium (Re), titanium (Ti) and vanadium (V), powder materials were used with powder metallurgy method. Total macroscopic cross sections, mean free path and transmission number were calculated for the fast neutron radiation shielding by using (Geant 4) code. In addition to neutron shielding, the gamma absorption parameters such as mass attenuation coefficients (MACs) and half value layer (HVL) were calculated using Win-XCOM software. Sulfuric acid abrasion and compressive strength tests were carried out and all samples showed good resistance to acid wear and pressure force. The neutron equivalent dose was measured using an average 4.5 MeV energy fast neutron source. Results were compared to 316LN type stainless steel, which commonly used in shielding radiation. New stainless steel samples were found to absorb neutron better than 316LN stainless steel at both low and high temperatures.

Receiving Characteristics of an Electronic Steering System according to the Change of the Coil Structure (전자식 조향 장치의 코일 구조 변화에 따른 수신 특성)

  • Park, Jae-Hong;Jeong, Gyu-Won;Ryu, Seung-Ryul;Kim, Eun-Ha;Choi, Han-Ol;Lee, Jae-Hyun
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.22 no.9
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    • pp.868-874
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    • 2011
  • In this paper, a new structure to improve the resolution of an inductive torque sensor is proposed. The new coupling structure and the change of number of turns for the receiving coil increase the resolution of the torque sensor. Because this torque sensor has non-contact points, it has no abrasion at the contact point, and is very durable. Also, the torque sensor has less variation due to vibration or strain, and it has a good EMC(Electromagnetic Compatibility) and thermal characteristics.

Dyeing Protein Fiber to Green Color Using Natural Mugwort and Indigo (천연 쑥과 쪽을 이용한 단백질 섬유의 녹색 염색)

  • Yoo, Hye-Ja
    • Journal of the Korean Home Economics Association
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    • v.45 no.4
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    • pp.53-59
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    • 2007
  • We need to diversify the colors by natural dyeing for promotion and extention of the natural dyes market, because natural dyestuffs have the limitation the number of the colors to express, compare to synthetic dyestuffs. It was investigated that wool and silk fabrics could be dyed to green colors using natural mugwort and indigo as one of color diversification, in order to express green color that is difficult to be shown by natural dyeing. The mugwort dyebath was prepared to concentration of $25{\sim}100g/l$ using dried mugwort plant and indigo dyebath was prepared to concentration of $5{\sim}20g/l$ using natural indigo powder. Wool fabrics and silk fabrics were dyed to green(GY, G, BG in Munsell color wheel) by two batch methods using the mugwort and indigo dyebaths. the mugwort dyeing was applied at $80^{\circ}C$ for 20minutes and indigo dyeing applied for $5{\sim}7$ minutes in room temperature. The colorfastness to drycleaning and abrasion of the dyed fabrics were shown good as grade 4-5 or 5.

Effect of Vinyl Group Content of the Functionalized Liquid Butadiene Rubber as a Processing Aid on the Properties of Silica Filled Rubber Compounds

  • Kim, Donghyuk;Ahn, Byungkyu;Ryu, Gyeongchan;Hwang, Kiwon;Song, Sanghoon;Kim, Wonho
    • Elastomers and Composites
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    • v.56 no.3
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    • pp.152-163
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    • 2021
  • Liquid butadiene rubber (LqBR) is used as a processing aid and plays a vital role in the manufacture of high-performance tire tread compounds. In this study, center-functionalized LqBR (C-LqBR) was polymerized with different vinyl content via anionic polymerization. The effects of the vinyl content on the properties of the compounds were investigated by partially replacing the treated distillate aromatic extract (TDAE) oil with C-LqBR in silica-filled rubber compounds. C-LqBR compounds showed a low Payne effect and Mooney viscosity regardless of the vinyl content, because of improved silica dispersion due to the ethoxysilyl group. As the vinyl content of C-LqBR increased, the optimum cure time (t90) increased owing to a decrease in the number of allylic hydrogen. Moreover, the glass transition temperature (Tg) of the compound increased, and snow traction and abrasion resistance performance decreased, whereas wet grip improved. The energy loss characteristics revealed that the hysteresis attributed to the free chain ends of C-LqBR was dominant.

Microstructure and Characterization of Overlay Welding Layer using Fe-based Composite Powders (철계 복합 분말로 제조된 오버레이 용접층의 미세조직 및 특성)

  • Min, Hong;Lee, Jong-Jae;Lee, Jin Kyu
    • Journal of Powder Materials
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    • v.26 no.3
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    • pp.214-219
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    • 2019
  • In this study, the microstructure and characterization of an overlay welding layer using Fe-based composite powders are reported. The effects of the number of passes and composition of powders on the microstructure and mechanical properties are investigated in detail. The welding wire and powders are deposited twice on a stainless-steel rod using a laser overlay welding process. The microstructure and structural characterization are performed by scanning electron microscopy and X-ray diffraction. The mechanical properties of the first and second overlay layers are analyzed through the micro-Vickers-hardness tester and abrasion wear tester. In the second overlay layer, the hardness and specific wear are approximately 840 Hv and $2.0{\times}10^{-5}mm^3/Nm$, respectively. It is suggested that the increase of the volume fractions of $(Cr,Fe)_7C_3$ and NbC phases in the second welding layer enhances the hardness and wear resistance.

A study of Status of Students' Health Problems by ICHPPC Method (ICHPPC에 의(依)한 학생(學生)들이 건강문제(健康問題) 분류(分類)에 관(關)한 연구)

  • Cho, Hee Soon
    • Journal of the Korean Society of School Health
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    • v.2 no.1
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    • pp.131-146
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    • 1989
  • This study was conducted for the development of recording system of students' health problems, and for the application of International Classification of Health Problem in Primary Care(ICHPPC) as a tool of morbidity classification in school health care. The data were collected from 12th of September to 24th of September in 1988. The objects were composed of health problems written by 10 school nurses who take service in the elementary school. The results were as follows: 1. The features of students' health problmes. The health problems of students were 68 problems from the total numbers of 361 codes of ICHPPC. The 93.4% of health problems was contained in 20 descriptive diagnoses and 97.0% was contained in 30 descriptive diagnoses. According to frequency of main health problems, There were abrasion, scratch and blister(26.7%); disorder of stomach function, other disease of stomach and duodenum (20.4%); headache(10.6%); bruise and contusion (5.3%); acute URI (5.0%); laceration and open wound(4.6%); Insect bite and sting(4.0%); epistaxis(3.4%): abdominal pain(2.6%): superficial tissue(1.7%). Out of all health problems, Category 17(accident, injury and poisoning was 44.7%. and Category 9(digestive system Disease) was 22.2%. 2. Applicability of ICHPPC by the school nurses. School nurses used 68 codes, among the total number of 361 codes from ICHPPC. According to ICHPPC method, school nurses can classified more diverse health problems systematically and objectively than that in other studies on school nurses activities. ICHPPC was found as a useful and applicable tool of morbidity classification in the practice of school nurses.

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Structural and Layout Design Optimization of Ecosystem Control Structures(1) -Characteristics of Mooring Force and Motion Control of the Longline Type Scallop Culturing Facility- (생태계 제어 시설물의 설계 및 배치 최적화(1) -연승식 양식시설의 계류력 특성 및 동요저감에 관한 연구-)

  • RYU Cheong-Ro;KIM Hyeon-Ju
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.28 no.1
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    • pp.35-48
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    • 1995
  • To develop the optimal design method for the longline type scallop culturing facilities in the open sea numerical calculations and hydraulic model experiments are carried out for the stability and function optimization. Using the results for the motion and tension of the facilities, stable design concepts and effects of motion control system by vertical anchor and resistance discs art discussed. The results of this study that can be applied to the design are as follows: 1) Total external forces by design wave $(H_{1/3}\;=\;6,7\;m,\;T_{1/3}\;=\;12sec)$ at the coastal waters of Jumunjin for unit facility (one main line) are estimated to 5-20 tons, and required anchor weights are 10-40 tons in the case of 2-point mooring system. Though the present facilities are stable to steady currents, but is unstable to the extreme wave condition of return period of 10 years. 2) The dimensions and depth of array systems must be designed considering the ecological environments as well as the physical characteristics including the mooring and holding forces that are proportional to the length and relative depth of main line to wave length, and the number of buoys and nets. 3) Oscillation of the facility is influenced by water particle motion and the weight of hanging net, and is excited at both edge, especially at the lee side. To reduce the motion of the nets, the vertical anchoring system and the resistence disc method are recommended by the experimental results, 4) The damage of rope near the anchor by abrasion should be prevented using the ring-type connection parts or anchor chains.

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The Physical Property of Knitted Fabrics for High Sensible Garment according to the Spinning Method using Organic Cotton (오가닉 코튼 원사제조 방법에 따른 고감성 의류용 편성물의 물리적 특성)

  • Kim, Hyun-Ah;Kim, Hyun-Chel
    • Fashion & Textile Research Journal
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    • v.15 no.4
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    • pp.606-612
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    • 2013
  • This paper investigates the physical properties of organic cotton staple yarns manufactured by ring and siro spinning methods as well as analyzes the physical properties of fabric specimens knitted with staple yarns made by these two methods. The breaking stress and evenness of organic ring staple yarns showed the same level for the Japanese specimens as the control yarns; in addition, the same coefficient for the friction of the manufactured yarns and Japanese specimens was also shown. These results makes it possible to manufacture organic staple ring yarns from organic cotton fibers. The tenacity and breaking strain of siro staple yarns were higher than ring staple yarns. The evenness and friction coefficient of siro staple yarns were lower than the ring staple yarns; in addition, hairiness and the number of siro staple yarns was significantly lower than the ring staple yarns. The dimensional stabilities of knitted fabrics by 20 Ne and 30 Ne siro staple yarns were superior to ring staple yarns. The color fastnesses of washing, perspiration and abrasion of knitted fabrics by two spinning methods showed the same level as the 4.5 grade; however, the light fastness of knitted fabric by siro staple yarns was superior to ring staple yarns. It was shown that the siro spinning method (using eco-friendly organic cotton fibers) was applicable to a high sensible knitted garment that overcame drawbacks of organic fibers related to shrinkable properties after washing and low color fastness to light.