• 제목/요약/키워드: Abnormal Status Detection

검색결과 72건 처리시간 0.058초

군집기반 열간조압연설비 상태모니터링과 진단 (Clustering-based Monitoring and Fault detection in Hot Strip Roughing Mill)

  • 서명교;윤원영
    • 품질경영학회지
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    • 제45권1호
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    • pp.25-38
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    • 2017
  • Purpose: Hot strip rolling mill consists of a lot of mechanical and electrical units. In condition monitoring and diagnosis phase, various units could be failed with unknown reasons. In this study, we propose an effective method to detect early the units with abnormal status to minimize system downtime. Methods: The early warning problem with various units is defined. K-means and PAM algorithm with Euclidean and Manhattan distances were performed to detect the abnormal status. In addition, an performance of the proposed algorithm is investigated by field data analysis. Results: PAM with Manhattan distance(PAM_ManD) showed better results than K-means algorithm with Euclidean distance(K-means_ED). In addition, we could know from multivariate field data analysis that the system reliability of hot strip rolling mill can be increased by detecting early abnormal status. Conclusion: In this paper, clustering-based monitoring and fault detection algorithm using Manhattan distance is proposed. Experiments are performed to study the benefit of the PAM with Manhattan distance against the K-means with Euclidean distance.

신경망에 의한 공구 이상상태 검출에 관한 연구 (A Study on the Detection of the Abnormal Tool State for Neural Network in Drilling)

  • 신형곤;김태영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.821-826
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    • 2001
  • Out of all metal-cutting processes, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. Accordingly, this paper deals with Basic system and Online system. Basic system comprised of spindle rotational speed, feed rates, thrust, torque and flank wear measured tool microscope. Online system comprised of spindle rotational speed, feed rates, AE signal, flank wear area measured computer vision. On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.

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머신러닝 기법을 활용한 대용량 시계열 데이터 이상 시점탐지 방법론 : 발전기 부품신호 사례 중심 (Anomaly Detection of Big Time Series Data Using Machine Learning)

  • 권세혁
    • 산업경영시스템학회지
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    • 제43권2호
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    • pp.33-38
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    • 2020
  • Anomaly detection of Machine Learning such as PCA anomaly detection and CNN image classification has been focused on cross-sectional data. In this paper, two approaches has been suggested to apply ML techniques for identifying the failure time of big time series data. PCA anomaly detection to identify time rows as normal or abnormal was suggested by converting subjects identification problem to time domain. CNN image classification was suggested to identify the failure time by re-structuring of time series data, which computed the correlation matrix of one minute data and converted to tiff image format. Also, LASSO, one of feature selection methods, was applied to select the most affecting variables which could identify the failure status. For the empirical study, time series data was collected in seconds from a power generator of 214 components for 25 minutes including 20 minutes before the failure time. The failure time was predicted and detected 9 minutes 17 seconds before the failure time by PCA anomaly detection, but was not detected by the combination of LASSO and PCA because the target variable was binary variable which was assigned on the base of the failure time. CNN image classification with the train data of 10 normal status image and 5 failure status images detected just one minute before.

열연강판의 드릴링시 공구의 이상상태 검출에 관한 연구 (A Study on the Detection of the Abnormal Tool State in Drilling of Hot-rolled High Strength Steel)

  • 신형곤;김민호;김태영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.888-891
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    • 2000
  • Drilling is one of the most important operations in machining industry and usually the most efficient and economical method of cutting a hole in metal. From automobile parts to aircraft components, almost every manufactured product requires that holes are to be drilled for the purpose of assembly, creation of fluid passages, and so on. It is therefore desirable to monitor drill wear and hole quality changes during the hole drilling process. One important aspect in controlling the drilling process is drill wear status monitoring. With the monitoring, we may decide on optimal timing for tool change. The necessity of the detection of tool wear, fracture and the abnormal tool state has been emphasized in the machining process. Accordingly, this paper deals with the cutting characteristics of the hot-rolled high strength steels using common HSS drill. The performance variables include drill wear data obtained from drilling experiments conducted on the workpiece. The results are obtained from monitoring of the cutting force and Acoustic Emission (AE) signals, and from the detection of the abnormal tool state with the computer vision system.

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하둡 및 스파크 기반 빅데이터 플랫폼을 이용한 선박 운항 효율 이상 상태 분석 (Detection of Abnormal Ship Operation using a Big Data Platform based on Hadoop and Spark)

  • 이태현;유은섭;박개명;유성상;박진표;문두환
    • 한국기계가공학회지
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    • 제18권6호
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    • pp.82-90
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    • 2019
  • To reduce emissions of marine pollutants, regulations are being tightened around the world. In the shipbuilding and shipping industries, various countermeasures are being put forward. As there are limits to applying countermeasures to ships already in operation, however, it is necessary for these vessels to use energy efficiently. The sensors installed on ships typically gather a very large amount of data, and thus a big data platform is needed to manage and analyze the data. In this paper, we build a big data analysis platform based on Hadoop and Spark, and we present a method to detect abnormal ship operation using the platform. We also utilize real ship operation data to discuss the data analysis experiment.

FDANT-PCSV: Parallel Coordinates 및 Sankey 시각화를 이용한 신속한 이상 트래픽 탐지 (FDANT-PCSV: Fast Detection of Abnormal Network Traffic Using Parallel Coordinates and Sankey Visualization)

  • 한기훈;김휘강
    • 정보보호학회논문지
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    • 제30권4호
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    • pp.693-704
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    • 2020
  • 기업의 네트워크가 대규모화되고 보안시스템 수가 많아짐에 따라 엄청난 양의 보안시스템 이벤트로부터 이상 트래픽을 신속하게 탐지하기란 쉽지 않다. 본 논문에서는 방화벽 등 정보보호 시스템의 보안이벤트를 실시간 탐지하고 분석할 수 있는 트래픽 시각화 분석시스템(FDANT-PCSV)를 제안한다. FDANT-PCSV는 보안이벤트 중 5가지 인자(출발지 IP, 목적지 IP, 목적지 포트, 패킷 길이, 처리상태)를 이용한 Parallel Coordinates 시각화와 4가지 인자(출발지 IP, 목적지 IP, 이벤트 수, 데이터 크기)를 이용한 Sankey 시각화로 구성된다. 또한, 빅데이터 기반 SIEM을 이용하기 때문에 인터넷 및 인트라넷에서 발생하는 네트워크 공격과 네트워크 장애 트래픽을 실시간 탐지할 수 있다. FDANT-PCSV는 사이버 보안 관제요원과 네트워크 관리자가 네트워크 이상 트래픽을 빠르고 쉽게 탐지하여 네트워크 위협에 신속히 대응할 수 있도록 해준다.

분산 탐지 시스템을 위한 협업적 의사 결정 (A Collaborative decision making for distributed detection system)

  • 아쉬팍 후세인 파루키;왕진;파루크 아슬람 칸;이승룡
    • 한국정보과학회:학술대회논문집
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    • 한국정보과학회 2011년도 한국컴퓨터종합학술대회논문집 Vol.38 No.1(D)
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    • pp.115-117
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    • 2011
  • Intrusion detection systems (IDS) are supposed to be an efficient safety measure against inside attacks. In purely distributed IDS approach, IDS agent is installed in every node. It checks abnormal behavior of neighboring nodes locally. It collects the data that it receives from nodes in its radio range. Sensor nodes audit that data and generate alerts for abnormal activity. Here, there are two ways of taking decision. First, it can take decision individually and second, it can communicate with its neighbor to find the status of the claimed compromised nodes. In this paper, we propose a collaborative decision making scheme for purely distributed detection system. The proposed scheme is light weight compared to consensus based validation methodology. It provides a better scheme to find intrusions by interacting with other nodes.

LCD 라인의 음향 특성신호에 웨이브렛 변환과 인경신경망회로를 적용한 공정로봇의 건정성 감시 연구 (Condition Monitoring of an LCD Glass Transfer Robot Based on Wavelet Packet Transform and Artificial Neural Network for Abnormal Sound)

  • 김의열;이상권;장지욱
    • 대한기계학회논문집A
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    • 제36권7호
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    • pp.813-822
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    • 2012
  • LCD 생산라인의 공정 로봇에서 방사되는 비정상 작동 소음은 로봇의 결함 탐지에 사용된다. 이 신호의 장점은 상대적으로 낮은 민감도에 비해 단지 마이크로폰을 이용하여 다수의 결함을 확인할 수 있는 것이다. 결함요소 추출을 위한 웨이브렛 변환(WPT)과 불량의 분류를 위한 인공신경망 회로(ANN)이 본 논문에서 사용되었다. 결과적으로, 비정상 작동 소음이 기계요소의 결함 진단에 효율적으로 사용될 수 있다.

K-means 알고리듬을 이용한 비정상 사운드 검출 (Irregular Sound Detection using the K-means Algorithm)

  • 정의필;이재열;조상진
    • 융합신호처리학회논문지
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    • 제6권1호
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    • pp.23-26
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    • 2005
  • 산업 시설 등에서 운전 중인 회전 기계의 동작, 감시, 진단은 설비의 효율적인 운용 및 사고 방지 등을 위해 매우 중요한 일이다. 이상 진단 기술은 기기에 설치된 센서로부터 취득된 데이터의 특징을 추출하는 것과 분류된 데이터를 이용해 정상 또는 이상으로 구분하거나 이상의 원인을 분석하는 두 가지 과정으로 진행할 수 있다. 기존의 기술들은 주파수 분석과 패턴 인식의 방법 등이 적용되어 왔다. 본 논문에서는 운전되고 있는 정상/비정상 상태를 분류하기 위하여 기기들의 사운드 정보를 획득하여 웨이블렛 변환을 거쳐 주파수 대역별 신호를 나누었다. 나누어진 대역별 신호의 RMS값으로 입력벡터를 구성하고 이 입력벡터에 K-means 방법을 적용하여 정상 및 비정상 상태의 모델을 결정한다. 결정된 정상 및 비정상 상태의 모델과 입력 벡터를 비교하여 입력 신호의 정상/비정상을 판단한다.

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축소모형 강트러스 교량의 손상검출을 위한 신경회로망의 적용성 검토 (Neural Net Application Test for the Damage Detection of a Scaled-down Steel Truss Bridge)

  • 김치엽;권일범;최만용
    • 한국구조물진단유지관리공학회 논문집
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    • 제2권4호
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    • pp.137-147
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    • 1998
  • The neural net application was tried to develop the technique for monitoring the health status of a steel truss bridge which was scaled down to 1/15 of the real bridge for the laboratory experiments. The damage scenarios were chosen as 7 cases. The dynamic behavior, which was changed due to the breakage of the members, of the bridge was investigated by finite element analysis. The bridge consists of single spam, and eight (8) main structural subsystems. The loading vehicle, which weighs as 100 kgf, was operated by the servo-motor controller. The accelerometers were bonded on the surface of 7 cross-beams to measure the dynamic behavior induced by the abnormal structural condition. Artificial neural network technique was used to determine the severity of the damage. At first, the neural net was learnt by the results of finite element analysis, and also, the maximum detection error was 3.65 percents. Another neural net was also learnt, and verified by the experimental results, and in this case, the maximum detection error was 1.05 percents. In future study, neural net is necessary to be learnt and verified by various data from the real bridge.

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